Gauging, Scanning & Dimensioning Machine Vision Systems
Last Updated: April 1, 2025
Description
Gauging, Scanning & Dimensioning Machine Vision Systems are designed to perform precise measurements and inspections of objects. These systems measure distances between points or geometrical locations on an object to ensure they meet specified criteria. If the measurements do not meet the required specifications, the system can trigger a fail signal to remove the object from the production line.
Working Principle
These systems operate by capturing images of objects and analyzing them to measure dimensions and geometrical features. They utilize optical sensors to gather data, which is then processed to determine if the object meets the required specifications. The systems can work with both 2D and 3D images, allowing for flexible configurations and high-resolution inspections. This capability makes them useful for ensuring product quality and consistency in manufacturing processes.
Applications
Gauging, Scanning & Dimensioning Machine Vision Systems are used in various industries for specific applications. For example, in electronics manufacturing, these systems can inspect camera housings by measuring the diameter and roundness of apertures to ensure precision and reliability . They are also used to measure the height and flatness of objects, confirm glue height, area, and volume, and detect broken, bent, or missing components .
Advantages over other Machine Vision Systems
One significant advantage of these systems is their ability to save complete images for continuous improvement and predictive maintenance, unlike laser-based sensors that only record measurements or pass/fail states . Additionally, 3D vision systems offer flexible geometry setups, allowing for adaptable inspections across different types of applications .
Limitations
These systems can face challenges related to lighting conditions, variability, and physical constraints such as the distance from the camera to the target and product orientation . These factors can affect the accuracy and reliability of the measurements and inspections.
Considerations
When considering the implementation of Gauging, Scanning & Dimensioning Machine Vision Systems, it is essential to evaluate initial costs, operating expenses, and maintenance requirements. The durability and accuracy of the system are critical factors that can impact long-term performance and cost-effectiveness. Additionally, potential users should assess the system's integration capabilities with existing automation infrastructure and the ease of customization to meet specific inspection needs .
from Micro-Epsilon Group
The reflectCONTROL sensor is specially designed for the inspection of shiny surfaces. The RCS110-245 2D model, equipped with an integrated controller, is suitable both for stationary measurements and for integration into machines. This compact sensor displays a striped pattern, which is projected... [See More]
- Applications: Assembly Quality; Electronics or Semiconductor Inspection; Flaw Detection; Gauging, Scanning & Dimensioning; Non-contact Profilometry; Presence / Absence; Production & Quality Control
- Image Source: Area Scan Camera
- Feature Resolution: 0.0700
- Modules Included: Cameras or Imagers; Imaging Illuminators; Imaging & Analysis Software
from Accurex Measurement, Inc.
TUBEINSPECT M is a tabletop solution that is idea for manufacturers of smaller parts that are usually less than 4 ft (1.5m) and as small as 0.032" (0.8mm) diameter. It is robust shop floor solution providing TUBEINSPECT speed and accuracy with the flexibility of a rolling table so it can be moved... [See More]
- Applications: Gauging, Scanning & Dimensioning
- Modules Included: Cameras or Imagers
- System Type: Turnkey / Complete System
from Accurex Measurement, Inc.
TUBEINSPECT XL is the centerpiece of your tube bending shop, usually sitting in the midst of numerous CNC benders providing the speed, accuracy and largest measurement volume to support all your production - inspecting tubes in a variety of shapes with sizes up to 8" (200mm) diameter and 23ft (7m)... [See More]
- Applications: Gauging, Scanning & Dimensioning
- Modules Included: Cameras or Imagers
- System Type: Turnkey / Complete System
from Smartmore Corporation Limited
A 3D laser camera employs the advanced line laser technology to detect defection and output results in the level of submicron. The result comes in the form of the combination of 2D and 3D informtion. Therefore, it is often used in the field of 3D industry, automobile industry, metal detection and... [See More]
- Applications: Alignment / Guidance; Assembly Quality; Bar / Matrix Code; Biotechnology or Medical; Color Mark / Color Recognition; Container or Product Counting; Edge Detection; Electronics or Semiconductor Inspection; Electronics Rework; Flaw Detection; Gauging, Scanning & Dimensioning; Food & Beverage; ID Detection / Verification; Materials Analysis; Non-contact Profilometry; Optical Character Recognition (OCR); Parcel / Baggage Sorting; Pattern Recognition; Pharmaceutical Packaging; Presence / Absence; Production & Quality Control; Seal Integrity; Security & Biometrics; Tool & Die Monitoring
- Features: AlarmAlarm or Reject Trigger
- Image Source: Line Scan Camera
from Tordivel AS
The Scorpion Laser Profile Measurement System is a single camera 3D measurement system dedicated to the verification of object geometry and dimensions. Download Laser Profile Measurement System – 818 kbyte pdf. A junction box containing the camera and laser is placed about 60 mm from the... [See More]
- Applications: Gauging, Scanning & Dimensioning; Non-contact Profilometry
- Image Source: Line Scan Camera; Confocal Laser
- Network: RS-232, OPC and TCP/IP
- Modules Included: Cameras or Imagers; Imaging & Analysis Software
from KEYENCE
CV-X100 Series Intuitive Auto-Teaching Machine Vision System. Power Meets Simplicity. Auto-Teach Inspection. Intuitive Programming Interface. Point and Click Geometric Measurement. Auto-Generate Manual. Full vision toolset (including 1D/2D/OCR). Intuitive interface allows users of all levels to... [See More]
- Applications: Alignment / Guidance; Assembly Quality; Bar / Matrix Code; Biotechnology or Medical; Color Mark / Color Recognition; Container or Product Counting; Edge Detection; Electronics or Semiconductor Inspection; Electronics Rework; Flaw Detection; Gauging, Scanning & Dimensioning; Food & Beverage; ID Detection / Verification; Optical Character Recognition (OCR); Pattern Recognition; Pharmaceutical Packaging; Presence / Absence; Production & Quality Control; Seal Integrity; Tool & Die Monitoring; Web Inspection; Position / Angle
- Inspection Rate: 212
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Number of Imagers Processed: 4
from Hikrobot Co., Ltd.
The Hikrobot Line Laser 3D Camera is engineered to deliver precise real-time point cloud data, crucial for logistics and warehousing operations. Its standout feature is a high-power laser module combined with a wide dynamic range, enabling accurate measurement of various objects, including... [See More]
- Applications: Gauging, Scanning & Dimensioning; Parcel / Baggage Sorting
- Image Source: Line Scan Camera
- System Type: Modular / PC-Based
- Modules Included: Cameras or Imagers
from LMI Technologies
MikroCAD delivers sub-micron accuracy and repeatability on a variety of challenging scan surfaces such as shiny, reflective and steep edges, in contrast to confocal solutions that are unable to handle steeply angled geometries. With MikroCAD 3D Surface Metrology you can: Measure roughness and... [See More]
- Applications: Edge Detection; Gauging, Scanning & Dimensioning; Materials Analysis
- Image Source: Area Scan Camera; High Speed / Brightness
- Network: 1
from Smartmore Corporation Limited
SMore 3D camera (SMI-3DBL-400-02),it is a professional product for 3D positioning guidance and 3D measurement, and it has high precision and is also an industrial aluminum alloy shell. It is integrally formed and can meet various harsh working conditions. - Out-of-the-box: Pre-calibrated before... [See More]
- Applications: Alignment / Guidance; Assembly Quality; Bar / Matrix Code; Biotechnology or Medical; Color Mark / Color Recognition; Container or Product Counting; Edge Detection; Electronics or Semiconductor Inspection; Electronics Rework; Flaw Detection; Gauging, Scanning & Dimensioning; Food & Beverage; ID Detection / Verification; Materials Analysis; Non-contact Profilometry; Optical Character Recognition (OCR); Parcel / Baggage Sorting; Pattern Recognition; Pharmaceutical Packaging; Presence / Absence; Production & Quality Control; Seal Integrity; Security & Biometrics; Tool & Die Monitoring
- Features: AlarmAlarm or Reject Trigger
- Image Source: Line Scan Camera
from Tordivel AS
2D and 3D Robot vision is one of Scorpion ’s focus areas. Scorpion gives the robot the ability to see. Flexible automation means robots, automation and vision working together. This reduces cost and increases the flexibility and possibility to produce several product variants in one production... [See More]
- Applications: Gauging, Scanning & Dimensioning
- Modules Included: Cameras or Imagers; Imaging & Analysis Software
- Image Source: Line Scan Camera
from KEYENCE
General-purpose Model [IM-6015] Just place and press. A totally new dimension measurement system born from a new concept which eliminates the need for X-Y stages. With a built-in ø100 optical lens, this model enables all points in the entire field of view to be measured in a batch. Field of view:... [See More]
- Applications: Alignment / Guidance; Assembly Quality; Biotechnology or Medical; Edge Detection; Electronics or Semiconductor Inspection; Flaw Detection; Gauging, Scanning & Dimensioning; Non-contact Profilometry; Pattern Recognition; Production & Quality Control; Tool & Die Monitoring; GD&T
- Feature Resolution: 0.0400
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160
from Smartmore Corporation Limited
High frame rate: 3fps;. - Ultra high precision: the highest repeatability of Z axis can reach 1um;. - 3D point cloud preprocessing: with multiple user-settable point cloud filtering functions;. - Support CUDA calculation acceleration: faster point cloud reconstruction speed;. - Various... [See More]
- Applications: Alignment / Guidance; Assembly Quality; Bar / Matrix Code; Biotechnology or Medical; Color Mark / Color Recognition; Container or Product Counting; Edge Detection; Electronics or Semiconductor Inspection; Electronics Rework; Flaw Detection; Gauging, Scanning & Dimensioning; Food & Beverage; ID Detection / Verification; Materials Analysis; Non-contact Profilometry; Optical Character Recognition (OCR); Parcel / Baggage Sorting; Pattern Recognition; Pharmaceutical Packaging; Presence / Absence; Production & Quality Control; Seal Integrity; Security & Biometrics; Tool & Die Monitoring
- Features: AlarmAlarm or Reject Trigger
- Image Source: Line Scan Camera
from Tordivel AS
Scorpion Basic ™ is a cost-effective, proven, robust and complete configurable multicamera 2D and 3D machine vision system. Scorpion Basic ™ is a product in the Scorpion Vision Software ® family; an independent and open software tool for industrial vision. The unique rapid machine... [See More]
- Applications: Gauging, Scanning & Dimensioning; Pharmaceutical Packaging
- Image Source: Line Scan Camera
- Operating System: Windows XPe
- Modules Included: Cameras or Imagers; Imaging & Analysis Software
from KEYENCE
Wide-field Model [IM-6120] Just place and press even for large targets. Redesigned from the ground up, this dimension measurement system allows measurements for a whole part to be carried out in an instant. The Wide-Field Model gives you a 200mm x 100mm field of view to fit even more parts [See More]
- Applications: Alignment / Guidance; Assembly Quality; Biotechnology or Medical; Edge Detection; Electronics or Semiconductor Inspection; Flaw Detection; Gauging, Scanning & Dimensioning; Non-contact Profilometry; Pattern Recognition; Production & Quality Control; Tool & Die Monitoring; GD&T
- Feature Resolution: 0.0200
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160
from Smartmore Corporation Limited
SMore 3D camera (SMI-3DBL-400-01),it is a professional product for 3D positioning guidance and 3D measurement, and it has high precision and is also an industrial aluminum alloy shell. It is integrally formed and can meet various harsh working conditions. - Out-of-the-box: Pre-calibrated before... [See More]
- Applications: Alignment / Guidance; Assembly Quality; Bar / Matrix Code; Biotechnology or Medical; Color Mark / Color Recognition; Container or Product Counting; Edge Detection; Electronics or Semiconductor Inspection; Electronics Rework; Flaw Detection; Gauging, Scanning & Dimensioning; Food & Beverage; ID Detection / Verification; Materials Analysis; Non-contact Profilometry; Optical Character Recognition (OCR); Parcel / Baggage Sorting; Pattern Recognition; Pharmaceutical Packaging; Presence / Absence; Production & Quality Control; Seal Integrity; Security & Biometrics; Tool & Die Monitoring
- Features: AlarmAlarm or Reject Trigger
- Image Source: Line Scan Camera
from KEYENCE
High-precision Model [IM-6140] Just place and press even for micro machined parts. An innovative stage designed for reducing measurement time achieves place-and-press measurement even for micro machined parts. Hundreds of points can be measured in seconds without concerns of target placement and... [See More]
- Applications: Alignment / Guidance; Assembly Quality; Biotechnology or Medical; Edge Detection; Electronics or Semiconductor Inspection; Flaw Detection; Gauging, Scanning & Dimensioning; Non-contact Profilometry; Pattern Recognition; Production & Quality Control; Tool & Die Monitoring; GD&T
- Feature Resolution: 0.0040
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160
from Smartmore Corporation Limited
The technical term “3D structured light camera ” may puzzle you at the first glace but you will definitely have your “Aha ” moment if I mention it is applied to facial recognition which you possibly use on a daily basis. 3D structured light camera is a subclass of 3D camera. [See More]
- Applications: Alignment / Guidance; Assembly Quality; Bar / Matrix Code; Biotechnology or Medical; Color Mark / Color Recognition; Container or Product Counting; Edge Detection; Electronics or Semiconductor Inspection; Electronics Rework; Flaw Detection; Gauging, Scanning & Dimensioning; Food & Beverage; ID Detection / Verification; Materials Analysis; Non-contact Profilometry; Optical Character Recognition (OCR); Parcel / Baggage Sorting; Pattern Recognition; Pharmaceutical Packaging; Presence / Absence; Production & Quality Control; Seal Integrity; Security & Biometrics; Tool & Die Monitoring
- Bus Type: GigE
- Operating System: Windows Linux
- Features: AlarmAlarm or Reject Trigger
from KEYENCE
Our first-in-class automatic focus mechanism has evolved even further. Recent advancements have allowed this mechanism to become more compact and achieve higher accuracy. By combining the automatic focus drive unit with the lens case in the optimal manner, our mechanism is 40% more compact than... [See More]
- Applications: Alignment / Guidance; Color Mark / Color Recognition; Gauging, Scanning & Dimensioning; Pattern Recognition
- Image Source: Area Scan Camera
- Number of Imagers Processed: 1
- Modules Included: Cameras or Imagers