Machine Mounted Thickness Gages
Description
Machine Mounted Thickness Gages are advanced sensor systems designed to measure the thickness of materials such as strips and plates with high precision. These systems are equipped with various types of sensors, including laser triangulation sensors, laser profile scanners, and confocal chromatic sensors, to accommodate different material types and accuracy requirements. They operate on a non-contact basis, ensuring precise measurements without physically touching the material.
Working Principle
Machine Mounted Thickness Gages work by utilizing different sensor technologies to measure the distance between the sensor and the material surface. For instance, laser triangulation sensors emit a laser beam that reflects off the material surface back to the sensor, allowing the system to calculate the thickness based on the time it takes for the light to return. These systems are particularly useful because they provide accurate, real-time measurements that are essential for maintaining quality control in manufacturing processes. The integration of automatic calibration and temperature compensation ensures consistent performance even in fluctuating environmental conditions.
Applications
Machine Mounted Thickness Gages are used in various industrial environments for precise thickness measurements. Specific applications include measuring the thickness of metal strips and plates in steel manufacturing, ensuring uniformity in plastic sheet production, and monitoring the thickness of paper in paper mills. These systems are also employed in the production of electrodes and batteries, where precise thickness control is critical for product performance.
Advantages over other Thickness Gages
One of the primary advantages of Machine Mounted Thickness Gages is their ability to provide non-contact measurements, which reduces wear and tear on the equipment and minimizes the risk of damaging the material being measured. Additionally, the versatility of sensor options allows for customization based on specific material and accuracy needs, offering a broader range of applications compared to traditional contact-based thickness gages. The integration of automatic calibration and temperature compensation further enhances their reliability and accuracy.
Limitations
Despite their advantages, Machine Mounted Thickness Gages may have limitations such as higher initial costs compared to simpler thickness measurement tools. The complexity of the system may also require specialized training for operators to ensure proper use and maintenance. Additionally, while they offer high precision, their performance can be affected by extreme environmental conditions beyond the range of their temperature compensation capabilities.
Considerations
When considering the implementation of Machine Mounted Thickness Gages, it is important to evaluate the initial investment cost, which can be significant due to the advanced technology and customization options. Operating expenses may include regular calibration and maintenance to ensure optimal performance. The durability of these systems is generally high, but they require careful handling and periodic checks to maintain accuracy. Replacement and maintenance costs should also be factored into the overall cost of ownership, as these systems may require specialized parts and service.
from Micro-Epsilon Group
The thicknessCONTROL MTS 9202.LLT stands for exceptional performance and overcomes the challenges of one of the most difficult applications for optical thickness measurements. The C-frame-shaped systems are designed for use in hot rolling mills. They are resistant to harsh environmental conditions... [See More]
- Thickness Gauge Application: Material Thickness
from RIFTEK EUROPE Sp. z.o.o.
Turn-key solution on the base of 2D laser scanners and point triangulation sensors for continuous contactless measurement of gypsum boards geometrical parameters. [See More]
- Thickness Gauge Application: Material Thickness
from ABB Measurement & Analytics
The Millmate Strip Scanner Edge Sensor is a complete unit, enclosed in corrosion-resistant bronze. In the edge sensor there are a number of electrical coils and certain circuits for signal processing. The interior of the edge sensor is well protected by the rugged case and tight-fitting cover. The... [See More]
from Micro-Epsilon Group
For high-precision inline thickness measurement of coated electrode film in lithium-ion battery cell production, Micro-Epsilon offers the thicknessCONTROL BTG, a metrologically sophisticated system based on confocal chromatic sensor technology. The system consists of a C-frame with up to five... [See More]
- Thickness Gauge Application: Coating Thickness; Material Thickness
from ABB Measurement & Analytics
The built-in clad function only requires information about the clad layers' nominal thicknesses and resistivities. The resistivities can be determined with support functions included in the scope of supply. The start-up and commissioning routines for the clad function are straightforward and easy to... [See More]
from Micro-Epsilon Group
For precise inline thickness measurement of coated electrode film in the production of lithium-ion battery cells, Micro-Epsilon offers the thicknessCONTROL BTG 2C.C, a highly developed measuring system for material widths of over 1000 mm. The system consists of two C-frames, each equipped with up to... [See More]
- Thickness Gauge Application: Coating Thickness; Material Thickness
from ABB Measurement & Analytics
Material property measurement on metal strip are normally done in laboratory according to a spot test procedure. The MTG, with built-in resistivity function, measures the resistivity on-line with an accuracy equal to the best available lab instruments. An air-temperature sensor is included in the... [See More]
from Micro-Epsilon Group
Thickness measurement for control and quality inspection is at many positions and is an important element in the process landscape of cold rolling mills. Common places of application for thicknessCONTROL MTS 8202.K systems for detecting the center thickness or the cross-profile are strip entry or... [See More]
- Thickness Gauge Application: Material Thickness
from Micro-Epsilon Group
The thicknessCONTROL MTS 9201.LLT systems are equipped with special sensor technology and can precisely measure sheets and slabs with a thickness of more than 400 mm in both hot and cold states. Potential applications are behind quarto stands for mill control or quality control and in shearing lines... [See More]
- Thickness Gauge Application: Material Thickness
from Micro-Epsilon Group
The thicknessCONTROL MTS 8201.LLT system is ideally suited for large widths and the detection of cross profiles by fast traversing due to its O-frame design. The traversing speed can be increased to 64 m/min as an option. In order to compensate for the significant temperature influences on the... [See More]
- Thickness Gauge Application: Material Thickness
from Micro-Epsilon Group
The thicknessCONTROL MTS 8202.LLT systems are successfully used in galvanizing, pickling or painting. The C-frames are equipped with sensors that operate on the basis of discrete laser line technology. They are suitable for harsh environments and complex surfaces. The redundancy of the high data... [See More]
- Thickness Gauge Application: Material Thickness
from Micro-Epsilon Group
The thicknessGAUGE O.EC is a compact inline measuring system in a stable O-frame design with an aluminum roller and an integrated control cabinet. The system is used for precise thickness measurements of plastic strips and coatings up to 3 mm material thickness and web widths up to max. 1250 mm. To... [See More]
- Gaging Technology: Electronic; Eddy Current / Electromagnetic
from Micro-Epsilon Group
The thicknessGAUGE 3D is a precise sensor system for two-sided profile and thickness measurements of sheets and extrusion materials. Two opposing laser profile scanners detect synchronized profile data along a linear movement, which is merged into a 3D point cloud. The thicknessCONTROL 3D uses this... [See More]
from Micro-Epsilon Group
The thicknessGAUGE C.C sensor system is used for precise thickness measurements of strips and plates. It can also be used for fixed track measurements, e.g., for center-line measurements (center thickness) or for thickness measurements on the edges. A linear unit enables traversing thickness... [See More]
from Micro-Epsilon Group
The thicknessGAUGE C.LL sensor system is used for precise thickness measurements of strips and plates. It can also be used for fixed track measurements, e.g., for center-line measurements (center thickness) or for thickness measurements on the edges. A linear unit enables traversing thickness... [See More]
from KEYENCE
LS-5000 Laser Scan Micrometer. The LS-5000 Laser Scan Micrometer features a sampling rate of 1200 scans/sec with 1 µm accuracy. This system can easily be expanded to support up to 4 sensor heads allowing multi-axis systems or simultaneous measurement of multiple lines. Calculations and... [See More]
from RSF Electronics, Inc.
Compact size, fast and easy installation, robust design [See More]
from KEYENCE
LS-7000 LED Optical Micrometer. The LS-7000 LED Optical Micrometer is the first of its kind by replacing the traditional laser based technology with a new LED based technology. By replacing the aging rotating mirror found in traditional laser scan micrometers with a GaN green LED and KEYENCE... [See More]
from KEYENCE
The LS-9000 Series is a high-speed, high-capability optical micrometer designed around simplifying setup and install. Sampling at a speed of 16,000 Hz, the LS-9000 is not affected by vibration and the active tilt correction corrects for error in part presentation. [See More]
- Gaging Technology: Electronic
from KEYENCE
TM-3000 2D Inline Optical Micrometer. The TM-3000 is a 2D Inline Optical Micrometer designed to expand the capabilities of the traditional micrometer. With the ability to image the entire part in a single field of view, advanced measurements such as widths, diameters, step heights, and angles can be... [See More]
from KEYENCE
High Precision Contact Digital Sensor [See More]
- Gaging Technology: Electronic
from KEYENCE
CCD Laser Micrometer. -5um Repeatability, +/--0.1% linearity. -Edge Control/Positioning. -Inner/Outer Diameter Measurement. -Stable Detection of Glass Edges/Transparent Targets. -IP-67 [See More]
from KEYENCE
CCD Laser Micrometer. -5um Repeatability, +/--0.1% linearity. -Edge Control/Positioning. -Inner/Outer Diameter Measurement. -Stable Detection of Glass Edges/Transparent Targets. -IP-67 [See More]