Plant Engineer's Reference Book, Second Edition

4.10: Hydraulic Fluids

4.10 Hydraulic Fluids

The wide application of hydraulic systems has undoubtedly been stimulated by the increasing use of fully automatic controls for sequences of operations where the response to signals must be rapid and the controls themselves light and easily operated. These needs are met by hydraulic circuits which, in addition, provide infinitely variable speed control, reversal of high-speed parts without shock, full protection against damage from overhead and automatic lubrication.

Over the years the performance standards of hydraulic equipment have risen. Whereas a pressure of about 7000 kPa used to be adequate for industrial hydraulic systems, nowadays systems operating with pressures of 15 000-25 000 kPa are common. Pressures above 35 000 kPa are to be found in applications such as large presses for which suitable high-pressure pumps have been developed. Additionally, systems have to provide increased power densities, more accurate response, better reliability and increased safety. Their use in numerically controlled machine tools and other advanced control systems creates the need for enhanced filtration. Full flow filters as fine as 1-10 ?m retention capability are now to be found in many hydraulic systems.

With the trend toward higher pressures in hydraulic systems the loads on unbalanced pump and motor components become greater and this, coupled with the need for closer fits to contain the higher pressures, can introduce acute lubrication problems. Pumps, one of the main centres of wear, can be made smaller if they can run at higher speeds or higher pressures, but this is only...

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