Working Guide to Process Equipment, Third Edition

Chapter 41: Super-Fractionation Separation Stage

Overview

The concept of the super-fractionation separation stage in distillation is a key concept in process operations and chemical engineering. Yet I have never seen this idea discussed in any text concerning distillation.

The effect is observed in two areas of a distillation operation:

  • Partial condensation

  • Once-through thermosyphon and kettle reboilers

The concept of a super-fractionation tray is important when separating products, if either the top or bottom product consists of a multicomponent mixture. For example, if we are fractionating only a mixture of propane and isobutane, the super-fractionation concept would not be significant. However, if the product consisted of a mixture of ethane, propane, and isobutane (i.e., C 2s, C 3s, and C 4s) and the overhead condenser was a partial condenser (see Fig. 41.1), then the partial condenser would serve as a super-fractionation stage. The partial condenser would contribute far more to fractionation than any of the other stages in the upper portion of the distillation tower.


Figure 41.1: A partial condenser serves as a super-fractionation stage.

If the bottom product consisted of a mixture of isopentane, normal hexane, and normal heptane (i.e., C 5s, C 6s, and C 7s) and the reboiler was a kettle-type reboiler (see Fig. 41.2), then the kettle reboiler would serve as a super-fractionation stage. The kettle reboiler would contribute far more to fractionation then any of the other stages in the lower portion of the distillation tower.


Figure 41.2: A kettle reboiler serves as a super-fractionation...

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