Totalizer Pressure Controllers

Description

Totalizer Pressure Controllers are devices designed to regulate and maintain a specific pressure level within a system. They receive inputs from pressure sensors and provide control functions to ensure that the pressure remains within the desired range. These controllers are equipped with various control types, including limit controls that interrupt power when pressure exceeds or falls below a set point, and advanced controls that use non-linear strategies for precise pressure management.

Working Principle

Totalizer Pressure Controllers operate by using a combination of sensors, controllers, and final control elements to maintain a desired pressure level. The controller receives input from a pressure sensor, which detects the current pressure level. Based on this input, the controller adjusts the pressure by sending signals to a valve or other control element. This process involves a feedback loop where the controller continuously monitors the pressure and makes adjustments as necessary to maintain stability. These controllers are useful because they provide precise control over pressure, which is critical in many industrial processes to ensure safety and efficiency.

Applications

Totalizer Pressure Controllers are used in various industrial applications where precise pressure control is essential. For example, they are employed in chemical processing plants to maintain the pressure of gases like oxygen and nitrogen. They are also used in manufacturing facilities to regulate the pressure of steam or other gases in pipelines, ensuring consistent flow and preventing equipment damage due to pressure fluctuations.

Advantages over other Pressure Controllers

One of the key advantages of Totalizer Pressure Controllers is their ability to provide precise control over pressure levels, which is crucial in applications where even minor deviations can lead to significant issues. They are equipped with advanced control strategies, such as adaptive gain and feed-forward control, which enhance their responsiveness and accuracy compared to traditional pressure controllers. Additionally, they often include features like self-tuning and programmable set points, which allow for greater flexibility and ease of use.

Limitations

Totalizer Pressure Controllers have some limitations, including their reliance on moving parts, which can wear over time and require maintenance. They may also be sluggish in response to quick changes in pressure, which can be a drawback in dynamic environments where rapid adjustments are necessary. Additionally, they can be affected by solid impurities in the flow, which can cause blockages and impact performance.

Considerations

When selecting a Totalizer Pressure Controller, it is important to consider factors such as initial costs, operating expenses, and maintenance requirements. These controllers can be more expensive upfront due to their advanced features and capabilities. However, their precise control can lead to cost savings in the long run by reducing waste and improving process efficiency. Durability and accuracy are also critical considerations, as these factors will impact the controller's performance and lifespan. Regular maintenance and timely replacement of worn components are necessary to ensure continued reliability and accuracy.

9 Results
High Accuracy Process Controller -- 900 Series
from Florite International, Inc.

The 900 Series is an economic one loop microcomputer-based instrument incorporating user selectable digital and analog inputs, as well as analog and relay outputs.  Other 900 Series features include .005% high accuracy PID, batch, and dose control functions. Additionally, the 900 Series encompasses... [See More]

  • Features: PLC; Multi-Function; Datalogger; Is a Chart Recorder; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Control: Limit; Linear; Feedforward; PID
  • Controller Type: Laboratory
  • Form Factor: Board (optional feature); Chassis; Rack; Stand-Alone; Wall Mount
AIR CONTROL III
from ALMiG USA Corporation

Features: Very simple operator control. Parameter entry is protected by a code. Self-test of the compressor before every start-up for. Continuous monitoring of all parameters relevant to operation. 7 channels for the switch-on/switch-off time for compressors. 7 channels for the pressure reduction. [See More]

  • Features: Multi-Function; Datalogger; Is a Chart Recorder; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Control: Limit
  • Controller Type: Compressor Controller
  • Form Factor: Chassis
Multigas Digital Gas Back Pressure/Flow Controller -- GSB-1/2"-Alu
from Vogtlin Massflow USA

The new electronic red-y smart pressure controllers combine the reliable technology our of thermal mass flow controllers with electronic pressure control.The devices automatically control a predefined process pressure and at the same time measure and/or limit the flow rate.On-the-fly switching... [See More]

  • Features: Datalogger; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Control: PID; Nonlinear; Other; Select Pressure or Flow
  • Controller Type: Pressure + Flow Controller
  • Form Factor: Stand-Alone; Control Valve Integrated
Dual-Line Six-Digit Dual-Input Process Meters -- DPM Series
from PMC Engineering LLC

The DPM is a multipurpose, easy to use digital dual-input process meter ideal for level, flow rate, temperature transmitter, or pressure transmitter applications. Various math functions may be applied to the inputs including addition, difference, absolute difference, average, weighted average,... [See More]

  • Features: Multi-Function; Datalogger; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Form Factor: Chassis
  • Control: Limit
  • Interface: Digital Front Panel
Intelligent Integrated Instrument System -- Model 990
from Florite International, Inc.

The Florite Model 990X is an innovative, technically superior, high quality and reliable microcomputer-based controller suitable for any commercial or industrial application. The instruments user configurable screw-terminal channels enable any mix of up to eight inputs and or outputs regardless of... [See More]

  • Features: PLC; Multi-Function; Datalogger; Is a Chart Recorder; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Control: Limit; Linear; Feedforward; PID
  • Controller Type: Laboratory
  • Form Factor: Chassis; Rack; Stand-Alone; Table Top Mount
MULTI CONTROL III
from ALMiG USA Corporation

The consumption-related multiple control system is able to run your compressors in the most efficient way based on the flow rate of each unit no matter which brand. Multi Control 3 ensures a compressed air supply with maximum economy and maximum operating reliability that will safe you lot of money... [See More]

  • Features: Multi-Function; Datalogger; Is a Chart Recorder; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Control: Limit
  • Controller Type: Compressor Controller
  • Form Factor: Chassis
Multigas Digital Gas Back Pressure/Flow Controller -- GSB-1/2"-SS
from Vogtlin Massflow USA

The new electronic red-y smart pressure controllers combine the reliable technology our of thermal mass flow controllers with electronic pressure control.The devices automatically control a predefined process pressure and at the same time measure and/or limit the flow rate.On-the-fly switching... [See More]

  • Features: Datalogger; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Control: PID; Nonlinear; Other; Select Pressure or Flow
  • Controller Type: Pressure + Flow Controller
  • Form Factor: Stand-Alone; Control Valve Integrated
Dual-Line Six-Digit Process Meters -- PM Series
from PMC Engineering LLC

The PM is a multipurpose, easy to use digital process meter ideal for level, flow rate, temperature, or pressure transmitter applications. It accepts current and voltage signals. Three of the front panel buttons can be custom programmed for a specific operation. Dual Scale for Level Applications -... [See More]

  • Features: Multi-Function; Datalogger; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Form Factor: Chassis
  • Control: Limit
  • Interface: Digital Front Panel
Multigas Digital Gas Back Pressure/Flow Controller -- GSB-1/4"-Alu
from Vogtlin Massflow USA

The new electronic red-y smart pressure controllers combine the reliable technology our of thermal mass flow controllers with electronic pressure control.The devices automatically control a predefined process pressure and at the same time measure and/or limit the flow rate.On-the-fly switching... [See More]

  • Features: Datalogger; Rate Indication/ Control; Totalizing (Length or Roll Diameter) Indication/ Control
  • Control: PID; Nonlinear; Other; Select Pressure or Flow
  • Controller Type: Pressure + Flow Controller
  • Form Factor: Stand-Alone; Control Valve Integrated