Computer Interface / Networkable Form Gages and Form Gaging Systems
Description
Computer Interface / Networkable Form Gages and Form Gaging Systems are precision instruments designed to measure geometric forms with high accuracy. These systems are capable of inspecting parameters such as roundness, angularity, squareness, straightness, flatness, runout, taper, and concentricity. They provide detailed measurements that are essential for ensuring the quality and precision of manufactured parts.
Working Principle
These systems operate by either contact or non-contact methods. Contact form gages use a stylus that drags across the surface of a part to measure variations in height, which are then used to create a texture profile. Non-contact systems, on the other hand, use optical scanning with light or lasers to capture surface profiles. The data collected can be processed to provide two-dimensional (2D) or three-dimensional (3D) measurements, which are crucial for assessing the form and surface texture of parts. The integration of network capabilities allows these systems to connect with enterprise networks, facilitating data sharing and analysis across different platforms.
Applications
Form gages and form gaging systems are used in a variety of industries for quality control and precision measurement. For example, in the automotive industry, they are used to ensure the roundness and concentricity of engine components. In aerospace, they help verify the flatness and angularity of critical structural parts. These systems are also employed in the manufacturing of precision instruments where exact measurements are crucial for functionality.
Advantages over other Form Gages and Form Gaging Systems
Networkable form gages offer several advantages over traditional systems. The ability to connect to enterprise networks allows for real-time data sharing and integration with other systems, enhancing the overall efficiency of the manufacturing process. The use of advanced optical scanning techniques in non-contact systems provides more comprehensive 3D measurements compared to the 2D profiles typically offered by contact systems. Additionally, features such as air bearing rotary tables and user-friendly interfaces improve the precision and ease of use of these systems.
Limitations
Despite their advantages, networkable form gages can have limitations. The initial cost of these advanced systems can be high, which may be a barrier for smaller operations. Additionally, the complexity of the technology may require specialized training for operators. Non-contact systems, while offering more detailed measurements, may be less effective on surfaces that do not reflect light well or have complex geometries.
Considerations
When considering the implementation of networkable form gages, it is important to evaluate the initial investment against the potential improvements in measurement accuracy and process efficiency. Operating expenses, including maintenance and calibration, should also be factored into the decision. The durability and accuracy of the system are critical, as they directly impact the quality of the measurements. Regular maintenance and calibration are necessary to ensure the system continues to perform at its best, which can add to the overall cost of ownership.
from Micro-Epsilon Group
scanCONTROL 25x0 laser scanners are designed for industrial measurement tasks. Thanks to their high signal stability, versatility and excellent price-performance ratio, the scanners are particularly suitable for measurement tasks involving large quantities. They measure and evaluate, for example,... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile; Thickness; Defects, dimples or film residues
- Form Parameters: Flatness; Parallelism; Roundness; Squareness / Angularity; Straightness; Step Height; Warp / Bow
- Vertical Range: 7.48 to 11.42
from Micro-Epsilon Group
The new scanCONTROL 8500 laser scanners set new standards in industrial 3D measurement technology. For the first time, complete 3D data processing is performed directly in the sensor head in addition to 2D evaluation. The calculated measurement values are transmitted directly to a controller via... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile; Thickness; Defects, dimples or film residues
- Form Parameters: Flatness; Parallelism; Roundness; Squareness / Angularity; Straightness; Step Height; Warp / Bow
- Vertical Range: 4.33 to 8.07
from Micro-Epsilon Group
The scanCONTROL 30x0 laser profile scanners provide calibrated profile data with up to 9.6 million points per second. Thanks to their high accuracy, high profile frequency and versatility, these powerful scanners are suitable for demanding measurement tasks. They measure and evaluate, for example,... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile; Thickness; Defects, dimples or film residues
- Form Parameters: Flatness; Parallelism; Roundness; Squareness / Angularity; Straightness; Step Height; Warp / Bow
- Vertical Range: 3.05 to 3.64
from Micro-Epsilon Group
The scanCONTROL 30x2 laser profile scanners provide calibrated profile data with up to 7.9 million points per second. Thanks to their high accuracy, high profile frequency and versatility, these powerful scanners are particularly suitable for demanding measurement tasks. They measure and evaluate,... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile; Thickness; Defects, dimples or film residues
- Form Parameters: Flatness; Parallelism; Roundness; Squareness / Angularity; Straightness; Step Height; Warp / Bow
- Vertical Range: 12.99 to 27.56
from LMI Technologies
MikroCAD delivers sub-micron accuracy and repeatability on a variety of challenging scan surfaces such as shiny, reflective and steep edges, in contrast to confocal solutions that are unable to handle steeply angled geometries. With MikroCAD 3D Surface Metrology you can: Measure roughness and... [See More]
- Display & Special Features: PC Interface / Networkable
- Measuring Path / Scan Length: 0.0315
- Additional Capability: Area or three dimensional profile
- Technology: Optical / Laser
from Carl Zeiss Industrial Metrology, LLC
Compact form tester with precision rotary table on air bearings and analysis functions from the high class machines, such as Fourier analysis. Precise rotary table on air bearings for top radial runout properties and excellent measurement of narrow tolerances. Patented software support with graphic... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile
- Form Parameters: Cylindricity or Cylinder Gage; Eccentricity / Concentricity; Roundness; Straightness
- Load / Weight: 25
from Mahr Inc.
MarSurf LD 130 / LD 260. A step into a new dimension. Combined contour and roughness measurements in just one step come courtesy of proven cutting-edge technology from Mahr metrology. The MarSurf LD 130 and MarSurf LD 260 measuring stations have been systematically developed to draw on the... [See More]
- Display & Special Features: PC Interface / Networkable
- Measuring Path / Scan Length: 0.0039 to 10.24
- Additional Capability: Roughness
- Scan Rate: 7.87E-4 to 7.87
from MTI Instruments Inc.
The Microtrak 3 Thickness Gauge System used for automated metal, fiberboard and cement board sheet production and QA/QC combines our proven non-contact laser triangulation sensors with a modular controller that can operate either as a standalone solution for displacement measurement or with a... [See More]
- Display & Special Features: PC Interface / Networkable
- Technology: Optical / Laser
- Additional Capability: Thickness
- Mounting / Loading Options: Unit Mounted on Machine or Production Line
from Carl Zeiss Industrial Metrology, LLC
Form tester for large workpieces. RONDCOM 55. Universal form tester with optional roughness measurement for large and exact workpieces. Highly accurate, wear-free rotary table on air bearings; accuracy of 20 nanometers. Higher throughput through fast, automatic alignment. Large deflection range and... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile
- Form Parameters: Cylindricity or Cylinder Gage; Eccentricity / Concentricity; Roundness; Straightness
- Load / Weight: 60
from Mahr Inc.
The first step into high-precision roughness and contour metrology. Features. With the MarSurf UD130 Mahr has created the successor to the successful MarSurf UD120 and closed the gap between the high-end solution MarSurf LD130/LD260 and the standard combination measuring station MarSurf XCR20 with... [See More]
- Display & Special Features: PC Interface / Networkable
- Measuring Path / Scan Length: 0.0039 to 5.12
- Additional Capability: Roughness
- Scan Rate: 0.0039 to 0.1969
from MTI Instruments Inc.
The latest 1D laser displacement sensor from MTI provides excellent speed and accuracy for even the most difficult applications and provides data output and power through a single USB cable. The Microtrak ™ 4 is the ultimate 2d laser measurement sensor for measuring height, thickness,... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: Thickness
- Form Parameters: Runout; Step Height
- Vertical Range: 0.0787
from Carl Zeiss Industrial Metrology, LLC
Highly accurate form tester from the reference class for excellent measurement of the tightest tolerances. Ultra-accurate, wear-free rotary table on air bearings. Accuracy 20 nanometers with load capacity of 60 or 100 kg. Extreme long-term stability through design quality and heavy granite axes. [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile
- Form Parameters: Cylindricity or Cylinder Gage; Eccentricity / Concentricity; Roundness; Straightness
- Load / Weight: 60
from MTI Instruments Inc.
High resolution, high speed laser displacement sensor (non-contact linear displacement sensor) utilizes the latest CMOS sensor technology that challenges even the most difficult measurement applications. The Microtrak ™ 3 is undoubtedly an essential measurement tool for process automation,... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software (optional feature)
- Standards Compliance: ISO / EN
- Form Parameters: Flatness; Runout; Step Height; Warp / Bow
- Additional Capability: Thickness
from Carl Zeiss Industrial Metrology, LLC
Form tester in the ultra class. Ultra-accurate, wear-free rotary table on air bearings; accuracy of 10 nanometers. Extreme long-term stability through design quality and heavy granite axes. Ultra precision through R, Z and rotary axes on air bearings. Thermally insulated, active vibration-insulated... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile
- Form Parameters: Cylindricity or Cylinder Gage; Eccentricity / Concentricity; Roundness; Straightness
- Technology: Contact / Stylus
from Carl Zeiss Industrial Metrology, LLC
RONDCOM 54. Highly accurate form tester with the highest accuracy in its class and a wide range of applications. Highly accurate, wear-free rotary table on air bearings. Accuracy: 20 nanometers. Higher throughput through fast, automatic alignment. Large deflection range and high resolution of the... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile
- Form Parameters: Cylindricity or Cylinder Gage; Eccentricity / Concentricity; Roundness; Straightness
- Technology: Contact / Stylus
from Carl Zeiss Industrial Metrology, LLC
Spindle form tester with large measuring range for heavy workpieces. Universal spindle form tester with large measuring range for heavy workpieces. More throughput thanks to automatic alignment and automatic CNC measuring runs. More tolerance flexibility for production through high measuring... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile
- Form Parameters: Cylindricity or Cylinder Gage; Eccentricity / Concentricity; Roundness; Straightness
- Technology: Contact / Stylus
from Carl Zeiss Industrial Metrology, LLC
Highest efficiency and accuracy in its class. Spindle form tester featuring the highest efficiency and accuracy in its class for heavy workpieces. Reduced measurign times through high travel speeds of 100 mm/s in all axes. More throughput thanks to automatic alignment and automatic CNC measuring... [See More]
- Display & Special Features: PC Interface / Networkable; SPC or Analysis Software
- Additional Capability: 2D / Line Profile; Area or three dimensional profile
- Form Parameters: Cylindricity or Cylinder Gage; Eccentricity / Concentricity; Roundness; Straightness
- Technology: Contact / Stylus