MIG Wire (GMAW) Welding Alloys
from Universal Wire Works Inc.
Alloy 60 is used for Gas Metal Arc Welding (GMAW), Gas Tungsten Arc Welding (GTAW), and Submerged Arc Welding (SMA) of Monel type alloys 400 and 404, as well as overlaying on steel. When GMAW or MIG welding overlays on steel a first pass of Alloy 61 is not necessary. Alloy 60 dissimilar metal... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); TIG Rod (GTAW); Submerged Arc welding
- Diameter / Thickness: 0.0200 to 0.1560
- Applications / Materials Joined: Alloy 400, 404, Steel
- Tensile Strength (UTS): 70000
from Lincoln Electric Co. (The)
Top Features. Designed for welding heat-treatable base alloys and more specifically the 6XXX series alloys. Lower melting point and more fluidity than the 5XXX series filler alloys. Low sensitivity to weld cracking with the 6XXX series base alloys. Compatible Payoff Kits: Gem-Pak® Package (K2175-2)... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Diameter / Thickness: 0.0300 to 0.0625
- Applications / Materials Joined: 6XXX Alloys, Automotive Components
- Welding Filler Types: Aluminum
from ESAB Welding and Cutting Products
Features. Arcaloy ER625 is a Ni-Cr-Mo alloy designed for use for cladding iron and joining similar steels or dissimilar steels such as stainless and low alloy materials. The low iron content present in this product is advantageous to control dilution. The ER625 alloy provides maximum resistance to... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod; TIG Rod (GTAW)
- Approvals / Conformance: ASME
- Welding Filler Types: Nickel Alloy
from Lincoln Electric Co. (The)
Top Features. Use on many weldable cast and wrought aluminum alloys. Generally recommended for welding 5052, any 6XXX series alloys and castings. Embossed on each end for easy identification after use. Typical Applications. Bicycle frames. Pressure vessels. Welding Positions. All [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod; TIG Rod (GTAW)
- Diameter / Thickness: 0.0625 to 0.1250
- Applications / Materials Joined: 6XXX Alloys, Automotive Components
- Welding Filler Types: Aluminum
from ESAB Welding and Cutting Products
Features. Copper coated wire for all thin gauge mild steel welding. Produces a quiet, highly stable arc, even on steels having moderate rust or mill scale. Runs best DC reverse with CO2, at a gas flow rate of 20-30 cubic feet per hour. [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Weld Parameters: DC Reverse
- Welding Filler Types: Steel - Low Alloy Carbon
from Lincoln Electric Co. (The)
Top Features. Lower melting point and higher fluidity than 4043 wires. Can be used as a substitute for 4043 wires to increase silicon in the weld metal, minimize hot cracking and produce higher fillet weld shear strength. Compatible Payoff Kit for Gem-Pak® Bulk Wire Package (K2175-2). Additional... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Diameter / Thickness: 0.0469 to 0.0625
- Applications / Materials Joined: Automotive Components
- Welding Filler Types: Aluminum
from ESAB Welding and Cutting Products
Features. Arcaloy ER82 is used for TIG, MIG, and SAW welding of base materials such as ASTM 3, B166, B167, and B168 alloys which have UNS Number N0660. It is one of the most used nickel alloys whose applications range from cryogenic to high temperatures. This filler metal can also be used for... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod; TIG Rod (GTAW)
- Approvals / Conformance: ASME
- Welding Filler Types: Nickel Alloy
from Lincoln Electric Co. (The)
Top Features. Designed for applications where higher strength is required. For 5083 and 5456 base materials. Typical Applications. Marine fabrication and repair. Cryogenic tanks. Shipbuilding and other high strength structural aluminum applications. Bicycle frames. Railing industry. Offshore... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Diameter / Thickness: 0.0469 to 0.0625
- Applications / Materials Joined: 5XXX Alloys
- Welding Filler Types: Aluminum
from ESAB Welding and Cutting Products
Spoolarc 29S is a general purpose copper-coated solid wire suitable for many carbon steel welding applications using either the MIG/Gas Metal Arc Welding (GMAW) or the Submerged Arc Welding (SAW) processes. Spoolarc 29S contains moderate amounts of manganese and silicon to provide sufficient... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Yield Strength (YS): 60915
- Tensile Strength (UTS): 73244
- Elongation: 32
from Lincoln Electric Co. (The)
Top Features. General purpose filler alloy for 5XXX series alloys. The most widely used welding alloy. Compatible Payoff Kits: Gem-Pak® Package (K2175-2) or Mini-Drum (K884-5). Additional Payoff Accessories: EC-4 Conduit Connector (AD1230-14) and Conduit Connector Liner (AD1329-583). Watch the... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Diameter / Thickness: 0.0350 to 0.0625
- Applications / Materials Joined: Automotive Components
- Welding Filler Types: Aluminum
from ESAB Welding and Cutting Products
Features. ESAB Weld 70S-6 is a copper-coated AWS ER70S-6 solid wire, suited for general purpose, manual and semiautomatic applications in most industries. It is manufactured under ESAB's Quality Control programs and meets AWS standards. Industries. Automotive. Civil Construction. Industrial and... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Yield Strength (YS): 70053
- Tensile Strength (UTS): 84556
- Elongation: 28
from Lincoln Electric Co. (The)
Top Features. Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys. Generally recommended for welding any 5XXX or 6XXX series aluminum alloys. Excellent for color matching after anodizing. Embossed on each end for easy identification after use. Typical Applications. [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod; TIG Rod (GTAW)
- Diameter / Thickness: 0.0625 to 0.1250
- Applications / Materials Joined: Aluminum-Magnesium Alloy, 5XXX, 6XXX
- Welding Filler Types: Aluminum
from ESAB Welding and Cutting Products
Spoolarc 65 is a triple deoxidized (Aluminum, Titanium, Zirconium) welding wire designed for welding over rust and mill scale. The less fluid weld puddle of Spoolarc 65 makes it easy to control when used out of position. Spoolarc 65 is the preferred wire for all position welding of small diameter... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Yield Strength (YS): 73244
- Tensile Strength (UTS): 81946
- Elongation: 31
from Lincoln Electric Co. (The)
Top Features. Matching filler alloy for welding 5454 base alloys. Low magnesium content to closely match the base material chemistry. Compatible Payoff Kit for Gem-Pak® Bulk Wire Package (K2175-2). Additional Payoff Accessories: EC-4 Conduit Connector (AD1230-14) and Conduit Connector Liner... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Diameter / Thickness: 0.0469
- Applications / Materials Joined: 5454 Base Alloy
- Welding Filler Types: Aluminum
from ESAB Welding and Cutting Products
Features. A continous solid corrosion resisting chromium-nickel-manganese wire for welding of austenitic stainless alloys of 18% Cr, 8% Ni, 7% Mn types. OK Autrod 16.95 has a general corrosion resistance similar to that of the corresponding parent metal. The higher silicon content improves the... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Yield Strength (YS): 65267
- Tensile Strength (UTS): 92824
- Elongation: 41
from Lincoln Electric Co. (The)
Top Features. Provide higher tensile strengths for welding of higher strength 5XXX alloys, such as 3456. Increased amounts of magnesium and manganese. Compatible Payoff Kit for Gem-Pak® Bulk Wire Package (K2175-2). Additional Payoff Accessories: EC-4 Conduit Connector (AD1230-14) and Conduit... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Diameter / Thickness: 0.0469 to 0.0625
- Applications / Materials Joined: 5XXX Alloys, 5083, 5654
- Welding Filler Types: Aluminum
from ESAB Welding and Cutting Products
Features. A continuous, solid, corrosion-resistant, chromium-nickel wire. OK Autrod 308L has good general corrosion resistance. The alloy has a low carbon content which makes it particularly suitable for applications where there is a risk of intergranular corrosion. OK Autrod 308L is widely used in... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Approvals / Conformance: ASME
- Welding Filler Types: Steel - Stainless
from Lincoln Electric Co. (The)
Top Features. H4 diffusible hydrogen levels. Low spatter and excellent arc stability. Deoxidizing agents minimize pre- and post-weld clean up. Enhanced silicon island management. Low temperature impact properties - charpy V-notch test results capable of exceeding 40 J (30 ft·lbf) at -51°C (-60°F). [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0450 to 0.0625
- Applications / Materials Joined: Robotics/hard Automation, HSLA and Quenched and Tempered Steels (I.e., HY-100 and ASTM 514), Crane Fabrication, Heavy Equipment, Pressure Vessels
- Tensile Strength (UTS): 110228 to 129808
from ESAB Welding and Cutting Products
Features. OK Tigrod 308L has a good general corrosion resistance. It also has a low carbon content which makes this alloy particularly recommended where there is a risk of intergranular corrosion. The alloy is widely used in the chemical and food processing industries as well as for pipes, tubes and... [See More]
- Joining Process / Product Form: MIG Spool (GMAW); Solid wire or rod
- Yield Strength (YS): 63816
- Tensile Strength (UTS): 87022
- Elongation: 41
from Lincoln Electric Co. (The)
Top Features. High deposition rates and travel speed. Enhanced silicon island management. H4 diffusible hydrogen level. Tolerates high amounts of surface contaminants. Superior arc wetting and bead appearance. Typical Applications. Robotics/ Hard automation. Structural fabrication. Process piping... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0450 to 0.0625
- Applications / Materials Joined: Robotics/ Hard Automation, Structural Fabrication, Process Piping and Pressure Vessels, Shipbuilding, Heavy Fabrication
- Tensile Strength (UTS): 73969 to 89923
from Lincoln Electric Co. (The)
Top Features. H4 diffusible hydrogen levels. Low spatter and excellent arc stability. Deoxidizing agents minimize pre- and post-weld clean up. Enhanced silicon island management. Low temperature impact properties - charpy V-notch test results capable of exceeding 40 J (30 ft·lbf) at -51°C (-60°F). [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0450 to 0.0625
- Applications / Materials Joined: Robotics/hard Automation, HSLA Steels (I.e., ASTM A678 and A710), Crane Fabrication, Structural Fabrication, Heavy Fabrication, Power Generation
- Tensile Strength (UTS): 94999 to 119655
from Lincoln Electric Co. (The)
Top Features. Excellent performance in fast follow, high travel speed applications. Optimal wetting action, even at low voltages. H4 diffusible hydrogen level. Use with Rapid-Arc® Waveform Control Technology®. Deoxidizing arc action minimizes pre-weld work. Typical Applications. Robotics/ Hard... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0450 to 0.0625
- Applications / Materials Joined: Robotics/ Hard Automation, Automotive, Structural Fabrication, Process Piping and Pressure Vessels, General Fabrication
- Tensile Strength (UTS): 73969 to 89923
from Lincoln Electric Co. (The)
Top Features. High column strength for excellent feedability. Tolerates moderate amounts of surface contaminants. Typical Applications. Automotive. Structural fabrication. Shipbuilding. General fabrication. Welding Positions. All. Shielding Gas. Mixed Shielding Gas [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0450 to 0.0625
- Applications / Materials Joined: Automotive, Structural Fabrication, Shipbuilding, General Fabrication
- Tensile Strength (UTS): 73969 to 89923
from Lincoln Electric Co. (The)
Top Features. Moderate levels of manganese and silicon for deoxidization of clean to light mill scale surfaces. Superior feeding and arc stability. Copper coated for long contact tip life. Supports short-circuiting, globular, axial spray and pulsed spray transfer. Typical Applications. Clean to... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0300 to 0.0625
- Applications / Materials Joined: Clean to Light Mill Scale Base Material, Sheet Metal to 380-485 MPa (55-70 Ksi) Yield Strength Material, Pipeline, Pressure Vessels
- Tensile Strength (UTS): 68892 to 79045
from Lincoln Electric Co. (The)
Top Features. High levels of manganese and silicon deoxidizers tolerate medium to heavy mill scale surfaces. Excellent toe-wetting provides optimal bead appearance. Copper coated for long contact tip life. Supports short-circuiting, globular, axial spray and pulsed spray transfer. Available to meet... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0250 to 0.0625
- Applications / Materials Joined: Medium to Heavy Mill Scale Base Material, Sheet Metal to 380-485 MPa (55-70 Ksi) Yield Strength Material, Auto Repair, Robotic or Hard Automation
- Tensile Strength (UTS): 73969 to 84121
from Lincoln Electric Co. (The)
Top Features. Engineered alloy system enhances silicon island management. Minimal spatter. Copper coated for long contact tip life. Fast travel speeds. MicroGuard® Ultra provides superior feeding and arc stability. Typical Applications. Robotic or hard automation. Automotive. Pipeline &... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0350 to 0.0625
- Applications / Materials Joined: Robotic or Hard Automation, Automotive, Alternative to Metal-cored Wire
- Tensile Strength (UTS): 81946 to 86297
from Lincoln Electric Co. (The)
Top Features. Capable of producing welds with 690 MPa (100 ksi) tensile strength. Excellent for welding quenched and tempered steels and HY-80 base materials. Supports short-circuiting, globular, axial spray and pulsed spray transfer. Copper coating provides superior arc-starting characteristics for... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0350 to 0.0450
- Applications / Materials Joined: HY-80 Base Material, ASTM A514, A543, A724 and A782 Quenched and Tempered Plate, Various Heat Input Conditions, Military Low Alloy Applications
- Tensile Strength (UTS): 107327 to 114579
from Lincoln Electric Co. (The)
Top Features. Capable of producing weld deposits with 550 MPa (80 ksi) tensile strength. High toughness at low temperatures with a nominal 1% Ni or less. Microguard® Ultra provides superior feeding and arc stability. Supports short-circuiting, globular, axial spray and pulsed spray transfer. Typical... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0350 to 0.0450
- Applications / Materials Joined: ASTM A588 Weathering Steel Requiring Good Atmospheric Corrosion Resistance, NACE Application
- Tensile Strength (UTS): 78320 to 86297
from Lincoln Electric Co. (The)
Top Features. Capable of producing weld deposits with 550 - 620 MPa (80 - 90 ksi) tensile strength. Contains 0.50% molybdenum for strength after stress-relief. Microguard® Ultra provides superior feeding and arc stability. Supports short-circuiting, globular, axial spray and pulsed spray transfer. [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0350 to 0.0520
- Applications / Materials Joined: Requirements for Strength After Stress Relieving, ASTM A182, A217, A234 and A335 High Temperature Service Pipe, Fittings, Flanges and Valves
- Tensile Strength (UTS): 94999 to 105877
from Lincoln Electric Co. (The)
Top Features. Deoxidizers tolerate light mill scale. Microguard® Ultra provides superior feeding and arc stability. Bare wire reduces copper fumes. Supports short-circuiting, globular, axial spray and pulsed spray transfer. Typical Applications. Clean to light mill scale base material. Sheet metal... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0350 to 0.0450
- Applications / Materials Joined: Clean to Light Mill Scale Base Material, Sheet Metal to 380-485 MPa (55-70 Ksi) Yield Strength Material, Pipeline, Pressure Vessels, Structural Steel
- Tensile Strength (UTS): 73969
from Lincoln Electric Co. (The)
Top Features. Deoxidizers tolerate light mill scale. Microguard® Ultra provides superior feeding and arc stability. Bare wire reduces copper fumes. Supports short-circuiting, globular, axial spray and pulsed spray transfer. Typical Applications. Medium to heavy mill scale base material. Sheet metal... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0450 to 0.3500
- Applications / Materials Joined: Medium to Heavy Mill Scale Base Material, Sheet Metal to 380-485 MPa (55-70 Ksi) Yield Strength Material, Automotive Repair
- Tensile Strength (UTS): 78320
from Lincoln Electric Co. (The)
Top Features. Similar in composition to 308L with higher silicon content to increase puddle fluidity and improve the bead appearance. Used to primarily weld equipment made with 304 type stainless steel. Typical Applications. 304 and 304L stainless steels. Common austenitic stainless steels referred... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0350 to 0.0625
- Applications / Materials Joined: Joining Common Austenitic Stainless Steel Grades Referred to as "18-8" Steels, Intended to be Used with Argon/oxygen Blend
- Tensile Strength (UTS): 88182
from Lincoln Electric Co. (The)
Top Features. Similar in composition to 309L with higher silicon content to increase puddle fluidity and improve the bead appearance. Excellent contour of the weld minimizes the need for grinding. Typical Applications. Designed for joining stainless steel to mild or low alloy steel. Welding... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0350 to 0.0625
- Applications / Materials Joined: For Joining Higher Alloyed Austenitic Stainless Steels, Intended to be Used with Argon/oxygen Blend or Helium-rich Shielding Gas Mixture
- Tensile Strength (UTS): 88182
from Lincoln Electric Co. (The)
Top Features. Similar in composition to 316L with higher silicon content to increase puddle fluidity and improve the bead appearance. Molybdenum grade for increased corrosion resistance. Typical Applications. Molybdenum bearing austenitic stainless steels. Type 316 and 316L. Welding Positions. All. [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0350 to 0.0625
- Applications / Materials Joined: For Joining and Cladding 316L Joints and Overlays. Can also be Used on "18-8" Steels, ASTM A240 Types 316 and 316L, ASTM A743, A744 Types CF-8M
- Tensile Strength (UTS): 83686
from Lincoln Electric Co. (The)
Top Features. High silicon level for increased puddle fluidity and toe wetting. Proprietary surface lubricant for steady feeding and arc stability. Versatile electrode designed to weld CrNi austenitic stainless steels. Used to primarily weld equipment made with 304 typestainless steel. Higher... [See More]
- Joining Process / Product Form: MIG Spool (GMAW)
- Diameter / Thickness: 0.0300 to 0.0625
- Applications / Materials Joined: For Joining 304 or 304L and Other Common “18-8” Austenitic Stainless Steel Grades, ASTM A743, A744 Types CF-8 & CF-3
- Tensile Strength (UTS): 92098