Pipeline Rules of Thumb Handbook: Quick and Accurate Solutions to Your Everyday Pipeline Problems, Sixth Edition

Newly constructed pipelines are typically hydrostatically tested, using water as the test medium, upon completion of construction. Older lines already in service may be re-tested either to confirm an earlier test or to qualify the line for a higher operating pressure. Once the hydrostatic testing has been completed, it is necessary to remove the water from the line and place the line in service. Dewatering can be a simple process or, if the procedure is not properly planned, a difficult one. Pipelines used to transport crude oil and/or refined products will probably only require removal of the test water before the line is placed in service. If the pipeline will be used to transport materials that must meet a specified dryness requirement, the pipeline will need to be dewatered, cleaned, and dried. Pipelines used to transport natural gas will need some drying, depending on the operating pressure and the location of the line, to prevent the formation of hydrates. Other pipelines may require drying to protect the pipe from internal corrosion caused by the formation of corrosive acids, such as carbonic acid in the case of carbon dioxide pipelines.
Dewatering is considered to commence with the running of the first pig after hydrostatic testing is completed and begins with the insertion of a displacer, commonly referred to as a pig, in the pipeline. The dewatering pig may be pushed through the pipeline with crude oil or other petroleum product if no drying is...