Materials Selection in Mechanical Design, Third Edition

6.7: Materials for Springs

6.7 Materials for Springs

Springs come in many shapes (Figure 6.11 and Table 6.11) and have many purposes: think of axial springs (e.g. a rubber band), leaf springs, helical springs, spiral springs, torsion bars. Regardless of their shape or use, the best material for a spring of minimum volume is that with the greatest value of / E, and for minimum weight it is that with the greatest value of / ?E (derived below). We use them as a way of introducing two of the most useful of the charts: Young's modulus E plotted against strength ? f, and specific modulus E/ ? plotted against specific strength ? f/ ? (Figures 4.5 and 4.6).

Table 6.11: Design requirements for springs

Function

Elastic spring

Constraints

No failure, meaning ? < ? f throughout the spring

Objective

  • Maximum stored elastic energy per unit volume, or

  • Maximum stored elastic energy per unit weight

Free variables

Choice of material


Figure 6.11: Springs store energy. The best material for any spring, regardless of its shape or the way in which it is loaded, is that with the highest value of , or, if weight is important, .

The Model.

The primary function of a spring is to store elastic energy and when required release it again. The elastic energy stored per unit volume in a block of material stressed uniformly to a stress ? is

(6.21)

where E

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