Materials Selection in Mechanical Design, Third Edition

Chapter 12: Selection of Material and Shape: Case Studies

12.1 Introduction and Synopsis

This chapter, like Chapters 6 and 10, is a collection of case studies. They illustrate the use of the 4-quadrant chart and of material indices that include shape. Remember: they are only necessary for the restricted class of problems in which section shape directly influences performance, that is, when the prime function of a component is to carry loads that cause it to bend, twist, or buckle.

Indices that include shape provide a tool for optimizing the co-selection of material-and-shape. The important ones are summarized in Table 12.1. The selection procedure is, first, to identify candidate materials and the section shapes in which each is available, or could be made. The relevant material properties and shape factors for each are tabulated and the relevant index is evaluated. The best material-and-shape combination is that with the greatest value of the index. The same information can be plotted onto material selection charts, allowing a graphical solution to the problem one that often suggests further possibilities.

Table 12.1a: Indices with shape: stiffness and strength-limited design at minimum weight

Component shape, loading and constraints

Stiffness-limited design

Strength-limited design

Tie (tensile member)

Load, stiffness and length specified, section-area free

Beam (loaded in bending)

Loaded externally or by self weight, stiffness, strength and length specified, section area and shape free

Torsion bar or tube

Loaded externally, stiffness, strength and length specified, section area and shape free

Column (compression strut)

Collapse load by buckling or plastic crushing and length specified, section...

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