Handbook of Chemical Reactor Design, Optimization, and Scaleup

Chapter 2 developed a methodology for treating multiple and complex reactions in batch reactors. The methodology is now applied to piston flow reactors. Chapter 3 also generalizes the design equations for piston flow beyond the simple case of constant density and constant velocity. The key assumption of piston flow remains intact: there must be complete mixing in the direction perpendicular to flow and no mixing in the direction of flow. The fluid density and reactor cross section are allowed to vary. The pressure drop in the reactor is calculated. Transpiration is briefly considered. Scaleup and scaledown techniques for tubular reactors are developed in some detail.
Chapter 1 treated the simplest type of piston flow reactor, one with constant density and constant reactor cross section. The reactor design equations for this type of piston flow reactor are directly analogous to the design equations for a constant-density batch reactor. What happens in time in the batch reactor happens in space in the piston flow reactor, and the transformation t = z/ ? converts one design equation to the other. For component A,
| (3.1) | |
All the results obtained for isothermal, constant-density batch reactors apply to isothermal, constant-density (and constant cross-section) piston flow reactors. Just replace t with z/ ?, and evaluate the outlet concentration at z = L. Equivalently, leave the result in the time domain and evaluate the outlet composition
For example, the solution for component B in the competitive reaction sequence...