Handbook of Chemical Reactor Design, Optimization, and Scaleup

Chapter 10: HETEROGENEOUS CATALYSIS

Overview

The first eight chapters of this book treat homogeneous reactions. Chapter 9 provides models for packed-bed reactors, but the reaction kinetics are pseudohomogeneous so that the rate expressions are based on fluid-phase concentrations. There is a good reason for this. Fluid-phase concentrations are what can be measured. The fluid-phase concentrations at the outlet are what can be sold.

Chapter 10 begins a more detailed treatment of heterogeneous reactors. This chapter continues the use of pseudohomogeneous models for steady-state, packed-bed reactors, but derives expressions for the reaction rate that reflect the underlying kinetics of surface-catalyzed reactions. The kinetic models are site-competition models that apply to a variety of catalytic systems, including the enzymatic reactions treated in Chapter 12. Here in Chapter 10, the example system is a solid-catalyzed gas reaction that is typical of the traditional chemical industry. A few important examples are listed here:

  • Ethylene is selectively oxidized to ethylene oxide using a silver-based catalyst in a fixed-bed reactor. Ethylene and oxygen are supplied from the gas phase and ethylene oxide is removed by it. The catalyst is stationary. Undesired, kinetically determined by-products include carbon monoxide and water. Ideally, a pure reactant is converted to one product with no by-products.

  • Ethylbenzene is dehydrogenated in a fixed-bed reactor to give styrene. Hydrogen is produced as a stoichiometrically determined by-product. Undesired by-products including toluene, benzene, light hydrocarbons, coke, and additional hydrogen are kinetically determined. Ideally, a pure reactant is converted to one desired product and to hydrogen...

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