Metal Forming: Mechanics and Metallurgy, Third Edition

Different phenomena limit the extent to which a metal may be deformed. Buckling may occur under compressive loading if the ratio of height-to-diameter is too great. Fracture may occur under tension. The thrust in this chapter is with a different type of phenomenon, called plastic instability. When a structure is deformed, there is often a maximum force or maximum pressure after which deformation continues at decreasing loads or pressures. It is assumed throughout this chapter that the strain hardening is described by
. If other expressions better represent the behavior, they can be used with the same procedures. Solutions for effective strain at instability are functions of n.
In a tension test of a ductile metal, the deformation is uniform up to maximum load. After this, localized deformation starts to form a neck. Since F= ?A, the condition for maximum load can be expressed as
Rearranging,
or
This is illustrated in Figure 4.1.
Since ?=ln(1+ e), d ?=d e/(1+ e). Substituting into equation 4.3, the condition for necking can be expressed as d ?/d e= ?/(1+ e). This is illustrated by the construction in Figure 4.2, which has been attributed to Consid re. [*] With power-law hardening,
Thus...