Practical Process Control for Engineers and Technicians

2.9: Flow Meters

2.9 Flow Meters

In many industrial applications it is convenient and useful to measure flow and so a large percentage of transmitter sales are for measuring flow. As a result, there is a huge range of flowmeters to suit a variety of applications. The operation of these may conform to one of two approaches.

2.9.1 Energy-Extractive Flowmeters

This is the older of the two approaches, and uses flow measurement devices that reduce the energy of the system. The most common of these are the differential pressure producing flowmeters, such as the orifice plate, flow nozzle and venturi tube (Figure 2.13).


Figure 2.13: Flow patterns with an orifice plate

Orifice Plate

A standard orifice plate is simply a smooth disk with a round, sharp-edged inflow aperture and mounting rings. In the case of viscous liquids, the upstream edge of the bore can be rounded. The shape of the opening and its location do vary widely, and this is dependent on the material being measured. Most common are concentric orifice plates with a round opening in the center. They produce the best results in turbulent flows when used with clean liquids and gases.

When measuring liquids the bore can be positioned at the top of the pipeline to allow the passage of gases. The same applies when allowing suspended solids to pass by positioning the bore at the bottom and gaining a more accurate liquid flow measurement.

Standard orifice meters are primarily used to measure gas and vapor flow. Measurement is relatively...

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