North America Tube Fabrication Services
Description
Tube fabrication services in North America are specialized processes that perform end-services on pipes and tubes. These services do not involve the manufacturing of the piping and tubing itself but focus on various capabilities such as annealing, buffing, cutting, end forming, end flattening, machining, painting, coating, powder coating, slotting, notching, piercing, punching, swaging, threading, welding, and brazing. These processes are designed to alter the physical characteristics of tubes to meet specific customer requirements, such as changing the tube's length, shape, or surface finish.
Working Principle
Tube fabrication services operate by employing a variety of mechanical and chemical processes to modify tubes. For instance, CNC machining is used for precise cutting and shaping, ensuring high accuracy and efficiency. End-forming techniques enhance tube strength and connectivity by altering the tube ends into desired configurations. Swaging involves forming tubes through a rapid series of hammer blows, which can be useful for creating specific shapes without compromising the tube's structural integrity. These services are crucial for tailoring tubes to meet precise specifications, ensuring that they fit perfectly into their intended assemblies.
Applications
Tube fabrication services are utilized in a wide range of industries. Specific examples include the use of coiled tubing in heat exchangers and for transporting gases or liquids. In the medical field, formed components are used in surgical devices. The automotive industry benefits from precision bending and machining for exhaust systems and structural components. Additionally, tube fabrication is essential in the production of industrial and municipal lighting mounts, gate and fence fabrications, and electrical conduit systems.
Advantages over other Tube Fabrication Services
One of the key advantages of North American tube fabrication services is the availability of advanced technologies such as CNC machining, which offers improved accuracy and efficiency. The use of updated software like Rotary Tube Pro streamlines programming, boosting productivity and reducing operating costs. Furthermore, the versatility of materials available, including stainless steel, mild steel, brass, and aluminum, allows for a wide range of applications and customization options.
Limitations
Despite their advantages, tube fabrication services have limitations. The initial setup costs for advanced machinery and software can be high, which may not be feasible for small-scale operations. Additionally, while CNC machining offers high precision, it requires skilled operators and regular maintenance to ensure optimal performance. The complexity of certain fabrication processes may also limit their applicability to specific materials or designs.
Considerations
When selecting tube fabrication services, several factors should be considered. Initial costs can be significant, particularly for services that require specialized equipment or certifications. Operating expenses, including energy consumption and labor costs, should also be evaluated. Durability and accuracy are critical, especially for applications requiring high precision and reliability. Replacement and maintenance costs can vary depending on the complexity of the machinery and the frequency of use. It is also important to consider the availability of design assistance and the ability to meet industry-specific certifications, which can impact the overall quality and compliance of the fabricated tubes.
from Eagle Stainless Tube & Fabrication, Inc.
World Class MetalFabrication. Eagle stocks both seamless and welded stainless steel tubingfor a variety of applications requiring strength, corrosion, and/or heatresistance. Eagle manufactures highquality custom fabricated components. Bending/Coiling,Flaring/Flanging, EDM (wire and... [See More]
- Company Information: At Eagle Stainless, we take great pride in the reputation we’ve earned as the performance leader for fabricated products in stainless steel, nickel alloys, aluminum, & titanium. Since 1982 we’ve set ourselves apart from the competition as a reliable supplier of ultra high precision, cut-to-length, stainless steel tube & bar.
- Capabilities: Annealing / Heat Treating; Buffing; Cut-to-Length; End Forming; End Flattening; Machining; Slotting; Swaging; In-line Welding
- Certifications / Standards: ISO 9001:2000; ISO 13485:2003
- Materials: Aluminum; Copper; Stainless Steel; Titanium
from Grob, Inc.
Grob has the ability and technology to manufacture heat exchanger tubes from roll forms on tubing or sheet metal drums. Heat exchanger tubes are generally splined or fluted to increase surface enhancement or liquid surface tension reduction. Metal drums may be rolled over hardened mandrel to produce... [See More]
- Company Information: Grob, Inc. is currently tooled to roll more than 1,700 different shapes from a wide variety of materials including mild and medium carbon steels, stainless steels and aluminum.
- Materials: Aluminum; Copper; Steel; Stainless Steel; Titanium
- Certifications / Standards: ISO 9001:2000
- Industry Served: High Temperature / Heating Fluids; Heat Exchanger Tubes; Desalination Units
from J&D Tube Benders, Inc.
J & D Tube Benders, Inc. is a certified custom manufacturer and distributor of tubes, tubings and tube assemblies. Our capabilities include Tube Bending, Welding, Brazing, Hydraulic Tube Assemblies, End Forming, Cutting, Machining, and Laser Cutting. Tubing materials include carbon steel, copper,... [See More]
- Company Information: J & D Tube Benders, Inc. is a certified custom manufacturer and distributor of tubes, tubings and tube assemblies.
- Capabilities: Cut-to-Length; End Forming; End Flattening; Machining; Painting; Plating / Coating; Slotting; Threading; In-line Welding
- Certifications / Standards: ISO 9001:2008
- Materials: Aluminum; Copper; Steel; Stainless Steel
from Will's Pro Custom Manufacturing, Inc.
Wills Pro Custom Manufacturing has the experience and capabilities required to meet the sheet metal fabrication needs of large and small customers alike. With over 100,000 sq. ft. manufacturing facility, and a significant investment in new equipment technology over recent years. We provide design... [See More]
- Company Information: Will's Pro Custom Mfg serves a diverse customer base with attention to detail and personal commitment to customer satisfaction. We specialize in prototyping working from a simple drawing to detailed models, one-up production to full scale manufacturing.
- Materials: Aluminum; Carbon; Copper; Ductile Iron; Lead; Steel; Stainless Steel; Titanium; Zirconium
- Capabilities: Annealing / Heat Treating; Buffing; Cut-to-Length; End Forming; End Flattening; Machining; Painting; Plating / Coating; Slotting; Piercing; Swaging; Threading; In-line Welding
- Services: Assembly; CAD; Design; Prototype; Low Volume; High Volume; Packaging
from Weiss Industries, Inc.
Weiss Industries is proficient at producing light gauge cylindrical components such as rolled and welded fabricated tubes, housings, sleeves and bushings. We offer metal sub assemblies, welded sub assemblies, precision specialty brackets, exhaust system components, metal shells. We specialize in... [See More]
- Company Information: Since Our beginning in 1954, our mission has been to completely satisfy our customers’ expectations by continually upgrading capabilities through investment in machinery and training of our staff of highly motivated and skilled engineers and technicians.
- Capabilities: Buffing; Cut-to-Length; End Forming; End Flattening; Machining; Painting; Plating / Coating; Slotting; Piercing; Swaging; Threading; In-line Welding
- Certifications / Standards: ISO 9001:2000
- Materials: Aluminum; Copper; Steel; Stainless Steel
from Matrix Tube Service
Why Choose Matrix Tube Service?. We're more than Tube Cutting and End-Finishing. Our expertise in CNC Machining, Welding, quality assurance and logistics helps us exceed client expectations. We focus on integrity, honesty and excellence to deliver the best tubular products possible. [See More]
- Company Information: Matrix Tube Service - Your Custom Tubing Experts Sourced, Services, Delivered
- Capabilities: Cut-to-Length; Machining; Threading; In-line Welding; Beveling; End finishing
- Certifications / Standards: ISO 9001:2008
- Materials: Steel
from Pickwick Manufacturing Services
Innovative. Agile. Value-Driven. Pickwick Manufacturing Services is one of the 400 fastest-growing, privately held manufacturers in the United States according to INC Magazine (INC 5000, 2008). How is that possible for an established Midwestern sheet metal and structural steel fabricator?. The... [See More]
- Company Information: Full service sheet, plate and structural steel fabricator with CNC Pipe/Tube Bending to 3" and Structural Steel and Tube Laser up to 11" OD x 3/8" Wall x 26" Lg. AWS/CWI Welding Program, Kitting, Mixed Model Production, Kanban and similar Lean Processes.
- Capabilities: Annealing / Heat Treating; Buffing; Cut-to-Length; End Forming; End Flattening; Machining; Painting; Plating / Coating; Slotting; Piercing; Telescopic Tube; Threading; In-line Welding; Structural Steel and Tube Laser
- Certifications / Standards: ISO 9000 Experience
- Materials: Aluminum; Ductile Iron; Steel; Stainless Steel; Structural Shapes
from Metal Cutting Corporation
Precision cut-to-length tubes are available in lengths as short as 0.006" with wall thicknesses as thin as 0.001" or inside diameters as small as 0.001" in virtually any metal required, including coated materials. Tubes can be customized per customer specification to include critical features such... [See More]
- Company Information: Metal Cutting Corporation manufactures burr-free tight tolerance parts from all metals. We provide the precision required by medical device, automotive, electronic, biotechnology, semiconductor, aerospace, fiber-optic, electrical and many other diverse industries.
- Capabilities: Cut-to-Length; Slotting
- Certifications / Standards: ISO 9001:2008
- Materials: Aluminum; Ceramic; Copper; Cast Iron; Steel; Stainless Steel; Titanium
from Economy Spring & Stamping
Tiny, round or tubular medical components often demand specialized designs requiring multiple operations and precise tolerances. Economy Spring houses a full-service tubing shop that can produce needles, cannula and related parts up to 16 inches long and customize them to your specifications. Since... [See More]
- Company Information: Economy Spring is a manufacturer of precision and custom wire forms, metal stampings, coil springs, tubular components, and product assemblies, optimized for the medical, pharmaceutical, aerospace, and industrial markets.
- Industry Served: General; Medical / Pharmaceutical
- Certifications / Standards: ISO 9001:2000; FDA Registered; NESMA, SMI, ITAR Certified
from Sharpe Products
Sharpe Products provides custom pipe and tube bending, laser cutting and end forming - up to 6-inch OD - for commercial and industrial companies throughout North America. [See More]
- Company Information: Sharpe Products provides custom pipe and tube bending, laser cutting and end forming - up to 6-inch OD - for commercial and industrial companies throughout North America.
- Capabilities: Buffing; End Forming; End Flattening; Slotting; Piercing; Swaging; Threading; In-line Welding
- Certifications / Standards: ISO 9001:2015
- Materials: Aluminum; Copper; Steel; Stainless Steel; Titanium
from Leonhardt Manufacturing Company, Inc.
Tube Fabrication. Company's including OEMs in the automotive industry depend on Leonhardt to fabricate, assemble, and manage the supply chain for tubing and tubular products critical to their manufacturing processes. Tube and tubing fabrication is a core competency at Leonhardt Manufacturing. With a... [See More]
- Company Information: Leonhardt offers a full range of tubing fabrication capabilities, as well as services including sub assemblies, welding and brazing, metal finishing, metal stampings, prototyping, and supply chain management.
- Capabilities: Annealing / Heat Treating; Buffing; Cut-to-Length; End Forming; End Flattening; Machining; Painting; Plating / Coating; Slotting; Piercing; Swaging; Telescopic Tube; Threading; In-line Welding
- Certifications / Standards: OEM Specific; ISO 9001:2008
- Materials: Aluminum; Copper; Cast Iron; Ductile Iron; Steel; Stainless Steel
from Glyne Manufacturing Incorporated
Our tube end forming is primarily expanding, flaring, and rolling over. Tubing is clamped in a set of holding dies while a forming die is advanced into the end of the tube. We have 3 different endformers which can handle tubing from 1/8" diameter up to 3.00" diameter. [See More]
- Company Information: Glyne Mfg. can provide bending, swaging and end forming services in all metals including Aluminum, Carbon Steel, and Stainless Steel.
- Capabilities: Annealing / Heat Treating; Cut-to-Length; End Forming; Machining; Slotting; Swaging; Telescopic Tube; Threading; In-line Welding
- Certifications / Standards: ISO 9001:2000
- Materials: Aluminum; Copper; Ductile Iron; Steel; Stainless Steel; Titanium; Zirconium
from Full Vision, Inc.
Equipment designers are increasingly attracted to the strength and utility of using formed tubing as part of (or to replace) traditional cut/weld designs. Our CNC benders can handle 1 ” up to 8 ”, mandrel or controlled deformation, in a variety of shapes. Coupled with our new tubing... [See More]
- Company Information: Full Vision, Inc. founded in 1958, is a contract manufacturer specializing in high quality metal products fabrication, finishing and assembly. They have special expertise in certified protective structures, cab enclosures and related products.
- Capabilities: Cut-to-Length; End Forming; End Flattening; Machining; Painting; Slotting; In-line Welding
- Certifications / Standards: ISO 9001:2000; FDA Registered
- Materials: Aluminum; Steel; Stainless Steel
from Venture Mfg. Co.
Stamping, Assembly and Tube Processing Services. After establishing ourselves as one of the most leading manufacturers of state-of-the-art linear actuators, motor gears, cables and harnesses and other tools and devices that are required at numerous industrial applications, we had set for higher... [See More]
- Company Information: Venture has also gained the expertise at stamping, assembly, welding, tube processing and other metalworking applications, using robotic welding and plasma cutting capabilities and world-class technologies required for precision and efficiency.
- Capabilities: Cut-to-Length; In-line Welding
- Certifications / Standards: ISO 9001:2008
- Services: Assembly; CAD; Design; Prototype
from Tubodyne Co., Inc.
Tubodyne has over 45 years of experience in precision tube bending and fabrication. With CNC tube bending and other types of bending,. coiling, and metal working equipment, Tubodyne uses both traditional and innovative methods to meet your specifications and requirements. Tubodyne is a precision... [See More]
- Company Information: Tubodyne offers a variety of secondary fabrication operations in addition to our primary function of metal tube bending.
- Capabilities: Cut-to-Length; End Forming; End Flattening; Machining; Slotting; Piercing; Customized Forming & Outside Operations
- Certifications / Standards: MIL-SPEC; Customized QC Procedures
- Materials: Aluminum; Carbon; Copper; Ductile Iron; Steel; Stainless Steel; Exotics
from New England Small Tube Corporation
Tube Assemblies: New England Small Tube is a leader in small diameter tube fabrication. Its assembly capabilities include brazing, laser welding, bending, cutting, swaging, flaring, bulging, beading, and finishing. Original equipment manufacturers rely on New England Small Tube for a wide range of... [See More]
- Company Information: New England Small Tube is a leader in small diameter fractional and hypodermic gage tube fabrication. Their assembly capabilities include brazing, laser welding, bending, cutting, swaging, flaring, bulging, beading, and finishing.
- Capabilities: Annealing / Heat Treating; Buffing; Cut-to-Length; End Forming; End Flattening; Machining; Plating / Coating; Slotting; Swaging; Telescopic Tube; In-line Welding; Grinding; Passivation
- Certifications / Standards: ISO 9001:2000
- Materials: Copper; Stainless Steel; Titanium; Inconel
from Custom-Pak, Inc.
Tubes & Tanks. Blow molded fuel tanks, oil reservoirs, pressure tanks, chemical containers & dispensers are purpose-built to exacting tolerances and extremely durable. Custom-Pak is a leading producer of blow-molded tanks, tubes and ducts with experience with nearly every configuration, technique... [See More]
- Company Information: Custom-Pak is one of the world’s largest industrial blow molded parts manufacturers and a leading provider of advanced blow molding technology. Custom-Pak designs and builds energy efficient blow molding machines and sophisticated blow molds. We produce a wide array of blow-molded products in six manufacturing plants. Our plants are modern, clean and non-polluting. We offer responsible, world class services and unbeatable value.
- Capabilities: Machining; Painting
- Certifications / Standards: ISO 9001:2000; OEM Specific
- Materials: ABS; PE; PP; PC; PPO; PETG; TPE
from Unique Aluminum Extrusion
Unique Aluminum Extrusion LLC, an integrated aluminum mill and fabricator, has the extensive facilities to fill your requirements for your extruded aluminum tubing, rod, bar and hollow bar needs. In addition we offer extruded pipe, rod, bar, hollow shapes. Fabricating facilities can perform many... [See More]
- Company Information: Unique Aluminum Extrusion LLC, is an integrated aluminum mill and fabricator, producing standard and custom extrusions from start to finish. They serve all fields, and are a hands on company, are service oriented, and customer friendly.
- Capabilities: Annealing / Heat Treating; Cut-to-Length; End Forming; End Flattening; Machining; Painting; Slotting; Piercing; Swaging; Telescopic Tube; Threading; In-line Welding
- Certifications / Standards: Custom In House Q/C
- Materials: Aluminum