Portable Industrial Mixers
Description
Portable industrial mixers are designed to blend, mix, or homogenize materials in various industrial settings. These mixers are characterized by their mobility, allowing them to be easily moved and used in different locations as needed. They are typically used to handle smaller batch sizes compared to fixed mixers, making them ideal for applications where flexibility and adaptability are required.
Working Principle
Portable industrial mixers operate by using a motor-driven impeller or rotor-stator mechanism to create a mixing action within a container. The impeller or rotor-stator generates a flow pattern that circulates the materials, ensuring thorough mixing. This process is beneficial because it allows for consistent and uniform blending of components, which is crucial in achieving the desired product quality. The portability of these mixers makes them particularly useful in environments where space is limited or where the mixing needs to occur in multiple locations.
Applications
Portable industrial mixers are used in a variety of specific applications. For example, they are employed in the chemical industry for mixing small batches of chemicals, in the food industry for blending ingredients, and in the pharmaceutical industry for preparing formulations. They are also used in laboratories for research and development purposes, where flexibility and precision are essential.
Advantages over other Industrial Mixers
One of the key advantages of portable industrial mixers is their mobility, which allows them to be used in multiple locations without the need for permanent installation. This flexibility is particularly advantageous in industries where production needs can change rapidly. Additionally, portable mixers are often more cost-effective for small-scale operations, as they require less initial investment compared to larger, fixed mixers.
Limitations
Portable industrial mixers have limitations, particularly in terms of capacity and power. As batch sizes increase, the size and power requirements of the mixer also increase, which can make portability impractical. Mixers exceeding 10 horsepower are generally not portable and require a fixed-tank configuration. This limits their use to smaller batch sizes and applications where high power is not necessary.
Considerations
When selecting a portable industrial mixer, several factors should be considered. Initial costs can vary depending on the size and capabilities of the mixer, with more powerful models typically being more expensive. Operating expenses, including energy consumption and maintenance, should also be taken into account. Durability is another important consideration, as portable mixers need to withstand frequent movement and handling. Accuracy in mixing is crucial for achieving consistent product quality, and replacement and maintenance costs should be evaluated to ensure long-term cost-effectiveness.
from MXD Process
Lightweight, durable, portable and sanitary - our tri-clamp mixers are utilized across numerous processing industries. The features of our tri-clamp mixers include: Easy attachment to a 3 in. tri-clamp fitting. Includes FDA lip shaft seal for mixer and liquid ingredient protection. Constructed with... [See More]
- Mounting: Portable
- Mixer Type: Propellor; Folding Impeller
- Media Type: Liquids
- Motor Speed: 0 to 3000
from ARDE Barinco, Inc.
Dispersion of difficult fine powders into liquids is the strength of the ARDE Dispershear. Only the Dispershear from ARDE Barinco lets you control the feed rate of solids as well as the flow rate of liquids. The result is a remarkably efficient system that produces smooth, uniform dispersions with... [See More]
- Mounting: Portable
- Mixer Type: Homogenizer
- Media Type: Powder or Granular
- Operating Condition: Batch
from MXD Process
Combining properties of portable mixers and top-entry mixers, our flange mounted mixers are an ideal solution for applications that require some versatility in their mixing processes without sacrificing mixing or blending capabilities. Extra flange mounted support bearing and all-welded... [See More]
- Mounting: Portable
- Mixer Type: Propellor; Propeller
- Media Type: Liquids
- Mixer / Homogenizer Location: Top Entry
from ARDE Barinco, Inc.
Double Helixx mixers from ARDE Barinco are built around two separate mixing shafts with a unique open helix design. The tools are intermeshed, and counter-rotate upon each other to mix, stir, knead and disperse high-viscosity materials. The helical blades create a positive folding action that... [See More]
- Mounting: Portable
- Mixer Type: Homogenizer; Planetary
- Capacity (volumetric): 0.6684 to 1.6
- Operating Condition: Batch
from MXD Process
The ShearPro Hanging Rotor Stator Mixer - Your Portable, Ultra High Shear Solution for Batch Processing!. Experience the ultimate convenience of batch processing with our ShearPro Hanging Rotor Stator Mixer. This portable mixer offers a quick and effortless lift and lower mechanism, enabling you to... [See More]
- Mounting: Portable
- Operating Condition: Batch
- Mixer Type: Propellor; Rotor-Stator; Slotted Rotor Stator
- Motor Speed: 3600
from MXD Process
The heavy duty clamp mount mixer is the workhorse of our portable mixer line. A heat treated aluminum housing provide both outstanding durability and lightweight portability. Our heavy duty clamp mount mixer includes: Lower support bearing included to reduce radial shaft load on the motor, extending... [See More]
- Mounting: Portable
- Motor Speed: 1750
- Mixer Type: Propellor; Hydrofoil
- Motor Power: 0.33
from OMEGA Engineering, Inc.
FMXD11 mixers efficiently mix from the top of a 55-gallon drum to the bottom, without requiring removal of the drum lid. The optional IPS drum bung adaptor allows fixed mounting of the mixer to the drum. Mixers draw approximately 14 gallons of liquid (750 cp max viscosity, 1.8 S.G. max density) per... [See More]
- Mounting: Portable; Overhead
- Viscosity Range: ? to 750
- Media Type: Liquids
- Capacity (volumetric): ? to 7.35
from Quadro Engineering Corp.
Higher product yield due to the intensive wetting of the powders [See More]
- Mounting: Portable
- Mixer Type: Homogenizer
- Media Type: Liquids; Liquid with Suspended Solids; Powder or Granular
- Operating Condition: Batch
from DME Company
The PORTABLE BATCH MIXER is solidly built for years of trouble-free service. This direct-driven, timer controlled mixer features a 14 gauge body, sidewall construction, industrial weight vertical auger, and safety disconnect switches on both covers. Its 44 inch square leg pattern is designed to fit... [See More]
- Mounting: Portable
- Capacity (volumetric): 10 to 60
- Media Type: Powder or Granular
- Mixer Type: Screw; Direct Drive Vertical Auger
from Brawn Mixer
Brawn B series mixers are the backbone for some of the most demanding applications in the processing industries. Our engineered-to-application approach, built on the Brawn modular platform and backed by the toughest quality standards, ensures long lasting performance. The flexibility of the B series... [See More]
- Mounting: Portable
- Mixer Type: Rotor-Stator
- Media Type: Liquids
- Mixer / Homogenizer Location: Top Entry
from Mixer Direct
This Air Stirrer powerhead is ready to attach to your stand and get to work. With a 10" X 5/8" stainless rod ground and polished to mate flawlessly with the SCP06262S, this motor assembly will fit most lab or small batch operations. Chuck will accept up to a 3/8" shaft. Air motor is equipped with a... [See More]
- Mounting: Portable; Benchtop; Stand; Overhead; Floor Mounted (optional feature)
- Viscosity Range: 1 to 1000
- Media Type: Liquids; Solid with Liquid Addition; Liquid with Suspended Solids
- Capacity (volumetric): 0.1337 to 4.01
from NETZSCH Premier Technologies LLC
NETZSCH Omega ®. Economic Dispersionizer ... Taking Dispersion One Step Further. General. Successful dispersion requires targeted force in order to separate agglomerated particles. The Omega ® Economic Disperser applies dispersive forces then and there, where they are especially effective:... [See More]
- Mounting: Portable; Floor Mounted
- Viscosity Range: 700 to 2100
- Media Type: Liquids
- Capacity (volumetric): 35.31 to 106
from U.S. Plastic Corporation
Mix and blend acids, chemicals, oils, solvents, etc. in drums. Blades collapse to vertical position when not in use which permits mixer to fit through 2" opening. Mixer is portable and comes with mounting bracket for open top drums or standard 2" IPS drum opening. 4" blades. Prop, 34" L x 0.500"... [See More]
- Mounting: Portable
- Motor Power: 0.33
from Brawn Mixer
Brawn L and S series mixers are an economical solution for small volume applications. Additional bearing support in the S series provides longer life and additional versatility. These mixers are designed for use with water or water-like fluids in tank sizes up to 500 gallons. Motors are supplied in... [See More]
- Mounting: Portable
- Mixer Type: Rotor-Stator
- Media Type: Liquids
- Mixer / Homogenizer Location: Top Entry
from U.S. Plastic Corporation
Mix and blend acids, chemicals, oils, solvents, etc. in drums. Blades collapse to vertical position when not in use which permits mixer to fit through 2" opening. Mixer is portable and comes with mounting bracket for open top drums or standard 2" IPS drum opening. 4" blades. Prop, 34" L x 0.500"... [See More]
- Mounting: Portable
- Motor Power: 0.33
from Brawn Mixer
Brawn M series mixers are engineered specifically for high performance in small-batch/continuous mixing applications, where the modular features of the B series mixers are required in a lighter, more economical package. The flexibility of the M series platform makes it well suited for applications... [See More]
- Mounting: Portable
- Mixer Type: Rotor-Stator
- Media Type: Liquids
- Mixer / Homogenizer Location: Top Entry