In-Line Industrial Mixers
Description
In-line industrial mixers are designed to blend, disperse, and emulsify materials directly within a process line. These mixers are integrated into the pipeline, allowing for continuous processing of materials as they flow through the system. They are particularly effective in handling difficult-to-mix solids and liquids, ensuring a homogeneous mixture is achieved.
Working Principle
In-line mixers operate by creating a high-shear environment within the mixing chamber. A liquid stream enters the mixer and is subjected to intense shear forces generated by a rotor-stator assembly. This high-shear zone facilitates the rapid dispersion and emulsification of solids or other liquids introduced into the stream. The venturi system in some models, like the MIXBLEND, creates negative pressure to draw in solids, which are then dissolved as they pass through the mixer housing . This controlled mixing process ensures consistent and predictable results, making in-line mixers highly useful for applications requiring precise mixing.
Applications
In-line mixers are used in a variety of industries for specific applications. For example, in the brewing industry, they are employed to disperse beer foam head-retaining agents efficiently . They are also suitable for processing barely flowable compounds such as hot-melt adhesives, thermal compounds, and industrial sealants, which require precise mixing to achieve the desired product characteristics .
Advantages over other Industrial Mixers
In-line mixers offer several advantages over other types of mixers. They can be easily retrofitted to existing plants and are ideal for processing larger batches without aeration . Unlike top-entry mixers, in-line mixers do not require additional headroom, simplifying installation and maintenance . They also allow for the injection of hard-to-disperse powders directly into the batch, enhancing mixing efficiency .
Limitations
One limitation of in-line mixers is that as the batch size increases, the size of the rotor/stator mixer required also increases, leading to higher power consumption and reduced portability . Additionally, in-line mixers are not self-priming, which may necessitate the use of a centrifugal pump to assist with feeding the inlet side .
Considerations
When considering in-line mixers, it is important to evaluate initial costs, operating expenses, and maintenance requirements. In-line mixers can be more energy-efficient compared to other types, but the complexity of the system may lead to higher initial costs. Durability and accuracy are generally high, but regular maintenance is necessary to ensure optimal performance. Replacement and maintenance costs should be factored into the overall cost of ownership, as these can vary depending on the specific model and application requirements.
from MXD Process
The ShearPro is a high intensity in-line mixer that can be used for blending, producing stable emulsions, ultra-fine dispersions, accelerating reactions, eliminating fish-eyes and hydrating polymers and gums to thicken products. The ShearPro can be customized with a variety of mixing tools to fit... [See More]
- Mixer / Homogenizer Location: In-Line; Top Entry
- Motor Speed: 70
- Mixer Type: Propellor; Hydrofoil
- Motor Power: 1.00
from ARDE Barinco, Inc.
A patented impeller with three helical blades rotates at high speed inside a matching, tubular housing. The rotating impeller creates a negative pressure differential, centrifugal shoveling and positive axial thrust - drawing materials into an intensive shear zone. The centrifugal force abruptly... [See More]
- Mixer / Homogenizer Location: In-Line
- Feed Rate (volumetric): 15000 to 90000
- Media Type: Liquids; Liquid with Suspended Solids; Powder or Granular
- Mixer Type: Homogenizer
from Charles Ross & Son Company
The rotor/stator generates an intense vacuum and sucks in powders and liquids into the rotor-stator area. A feed tube adjacent to the back of the rotor provides a path to inject solids directly into the stream. The solids are combined and mixed into the flowing stream at the same point, the mixer is... [See More]
- Mixer / Homogenizer Location: In-Line
- Operating Condition: Batch
- Mixer Type: Rotor-Stator
- Motor Speed: 1200 to 3600
from MXD Process
The ShearPro is a high intensity in-line mixer that can be used for blending, producing stable emulsions, ultra-fine dispersions, accelerating reactions, eliminating fish-eyes and hydrating polymers and gums to thicken products. The ShearPro can be customized with a variety of mixing tools to fit... [See More]
- Mixer / Homogenizer Location: In-Line
- Motor Speed: 3450
- Mixer Type: Propellor; ExoShear 1
- Motor Power: 25.00
from ARDE Barinco, Inc.
Dispersion of difficult fine powders into liquids is the strength of the ARDE Dispershear. Only the Dispershear from ARDE Barinco lets you control the feed rate of solids as well as the flow rate of liquids. The result is a remarkably efficient system that produces smooth, uniform dispersions with... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Homogenizer
- Media Type: Powder or Granular
- Operating Condition: Batch
from Charles Ross & Son Company
The Inline Model High Shear Rotor-Stator mixer design consists of a single, dual or four stage rotor that turns at high speed within a stationary stator. As the rotating blades pass the stator, they mechanically shear the contents. The Inline model is a good choice for process lines that require... [See More]
- Mixer / Homogenizer Location: In-Line; Top Entry (optional feature)
- Capacity (volumetric): 8.82 to 239
- Media Type: Liquids
- Mixer Type: Rotor-Stator
from Charles Ross & Son Company
Two basic-No Moving Parts- Motionless Mixer designs are offered for use in turbulent and laminar flow mixing applications. The ISG (interfacial surface generator)consists of individual mixing elements that are stacked in a tubular housing. The ends of the elements are shaped so that the adjacent... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Static; Motionless Mixer
- Media Type: Liquids; Liquid with Suspended Solids
- Operating Condition: Continuous / In-Line
from Charles Ross & Son Company
Two basic-No Moving Parts- Motionless Mixer designs are offered for use in turbulent and laminar flow mixing applications. The elements are made of two inclined semi-elliptical plates opposite to each other. The mixing operation is based on the splitting and diverting of input streams. In turbulent... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Static; Motionless Mixer
- Media Type: Liquids; Liquid with Suspended Solids
- Operating Condition: Continuous / In-Line
from Charles Ross & Son Company
Our Ultra High Shear Models include the Quad,X Series or MegaShear Designs. The units include four stage or greater rotors that turn at speeds to 15,000 feet per minute within a stationary stator. As the rotating blades pass the stator, they mechanically shear the contents. This series is a good... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Rotor-Stator
- Media Type: Liquids
- Operating Condition: Batch
from Mar Cor Purification
Mar Cor recognizes the challenges of properly preparing bicarbonate solutions and have designed several mix and delivery systems that offer both in quality and ease of use. We can help you plan a system for a new clinic or retrofit an existing facility. Our mixers our 510(k) certified, cost... [See More]
- Mixer / Homogenizer Location: In-Line
- Mounting: Floor Mounted
- Media Type: Liquids
- Applications / Industry: Bicarbonate Solutions
from Cammda Corporation
These mixing nozzles are inexpensive, disposable motionless mixers that provide thorough, air-free blending of two-part thermosetting resin systems. They work equally well on dual cartridge systems and meter-mix-dispense machines. The materials do not meet until they enter the disposable mixer,... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Static
- Media Type: Liquids
- Operating Condition: Batch
from Silverson Machines, Inc.
Eliminate agglomerates and fish eyes, self pump at through put [See More]
- Mixer / Homogenizer Location: In-Line
- Feed Rate (volumetric): 5 to 50000
- Media Type: Liquids; Liquid with Suspended Solids; Powder or Granular
- Mixer Type: Rotor-Stator
from EXACT Dispensing Systems
EXACT carries the full line of TAH Static and Dynamic Mixers. The 160 Series Static Mixing Nozzles offer a user-friendly method of mixing plural component reactive materials without solvent flushing. The nozzle has an oversized bell inlet. Manifolds and guns are offered to separately port the... [See More]
- Mixer / Homogenizer Location: In-Line
- Operating Condition: Batch
- Mixer Type: Static
- Operating Pressure: 270 to 500
from APV, An SPX Brand
Compact and highly efficient in-line mixer. Mixing intensity (rpm) controlled by a frequency converter. Advantages. Applicable for high- and low-viscosity products. Ensures a homogeneous product. No product contacting bearings. Compact design. Cleaning simultaneously with the pipeline [See More]
- Mixer / Homogenizer Location: In-Line
- Mounting: Floor Mounted
- Operating Condition: Batch
- Applications / Industry: Food or Beverage Processing
from Metalfab, Inc.
Metalfab's rugged CB1 Mixer/Blender is designed and engineered to continuously mix, blend, and convey two or more powders, pellets, flakes or granular materials dispensed from Metalfab MetaTech ™ Volumetric or "Better-Weigh ®" Gravimetric Feeders in proportional quantities. Available in... [See More]
- Mixer / Homogenizer Location: In-Line
- Feed Rate (volumetric): 1122 to 18701
- Media Type: Powder or Granular
- Mixer Type: Screw
from Qsonica, LLC
4583. Flocell Inline Processor. Flocells offer inline or continuous processing of large sample volumes. Flocells are ideal for mixing, dispersing and cell lysis applications. The 4583 model is powered by the 1375 watt Sonicator and is capable of processing 20 liters per minute (degree of processing... [See More]
- Mixer / Homogenizer Location: In-Line
- Capacity (volumetric): 0.0141
- Media Type: Liquids; Solid with Liquid Addition; Liquid with Suspended Solids; Powder or Granular
- Feed Rate (volumetric): 317
from Invotec Solutions Ltd.
The Invotec ISG style static mixer offers exceptional mixing qualities for a very low investment. Consisting of 5-6 mixing segments located in the nozzle body each segments has 4 flow paths machined at oblique angles. That is to say material exiting one element then enters close to the centre of the... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Static
from OMEGA Engineering, Inc.
OMEGA FMX7200 Series mixers are designed for efficient turbulent-flow mixing at low pressure drop. Ideal for admixing water/wastewater treatment chemicals, polymer dilution, and other low-viscosity applications. Mixing elements consist of a series of polypropylene baffles, and are mounted in a PVC... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Static
- Media Type: Liquids
- Operating Condition: Continuous / In-Line
from NETZSCH Premier Technologies LLC
NETZSCH Omega ®. Economic Dispersionizer ... Taking Dispersion One Step Further. General. Successful dispersion requires targeted force in order to separate agglomerated particles. The Omega ® Economic Disperser applies dispersive forces then and there, where they are especially effective:... [See More]
- Mixer / Homogenizer Location: In-Line
- Viscosity Range: 700 to 2100
- Media Type: Liquids
- Capacity (volumetric): 35.31 to 106
from IKA Works, Inc.
It is well known that tip speed, and therefore shear rate, is one of the most important factors in achieving the finest micro-emulsions. The SUPER DISPAX REACTOR combines extremely high shear rates with a fine generator geometry to produce the ultimate in high energy dispersing. Due to the high tip... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Homogenizer; Rotor-Stator
- Media Type: Liquids
- Operating Condition: Batch
from Mixer Direct
This Air Stirrer powerhead is ready to attach to your stand and get to work. With a 10" X 5/8" stainless rod ground and polished to mate flawlessly with the SCP06262S, this motor assembly will fit most lab or small batch operations. Chuck will accept up to a 3/8" shaft. Air motor is equipped with a... [See More]
- Mixer / Homogenizer Location: In-Line; Top Entry
- Viscosity Range: 1 to 1000
- Media Type: Liquids; Solid with Liquid Addition; Liquid with Suspended Solids
- Capacity (volumetric): 0.1337 to 4.01
from Sulzer Ltd.
Static mixers are tubular internals that produce desired mixing and dispersion effects as the fluid flows around motionless mixer parts. The fluid flow is provided by pumping. Sulzer has been pioneering the static mixing business for more than 35 years. Today, you can benefit from our globally... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Static
- Media Type: Liquids
from Bepex International LLC
Batch or continuous operations ideal for pre-blending, reacting, volatile removal, and 2nd-stage material heating. Vacuum or pressurized processing available. Different rotor configurations, such as paddles or ribbons, available for ideal agitation and handling of material phase changes. Liquid and... [See More]
- Mixer / Homogenizer Location: In-Line; Side Entry
- Mixer Type: Paddle; Ribbon
- Media Type: Powder or Granular
- Operating Condition: Batch; Continuous / In-Line
from Jaygo, Inc.
Double Arm Sigma Blade Mixers are engineered specifically for kneading, mixing, and homogenizing wet, pasty, and highly viscous products. The two Double Arm Sigma shaped blades, which sit horizontally and parallel at the bottom of the mixing trough, provide thorough mixing. The blades rotate at... [See More]
- Mixer / Homogenizer Location: In-Line
- Capacity (volumetric): 1.06
- Media Type: Liquids; Solid with Liquid Addition; Liquid with Suspended Solids; Powder or Granular
- Mixer Type: Double Arm Blade
from Heinkel USA
TM 1500 - TM 40000. Termomix ® Paddle Dryer / Reactor. The Termomix ® vacuum paddle dryer / reactor is intended for monoproduction applications or bulk production facilities as mixer, reactor, precipitator and dryer. The agitator is supported on both ends providing excellent mixing... [See More]
- Mixer / Homogenizer Location: In-Line
- Capacity (volumetric): 38.85
- Media Type: Solid with Liquid Addition; Liquid with Suspended Solids
- Mixer Type: Agitators; Paddle; Vacuum
from Mar Cor Purification
Properly providing bicarbonate solution in a cost effective manner is a challenge for hemodialysis providers. Preparation and disinfection can be time-consuming and labor intensive. Bicarbonate can corrode certain metals and painted surfaces leaving your preparation area encrusted and grimy. [See More]
- Mixer / Homogenizer Location: In-Line
- Mounting: Floor Mounted
- Media Type: Liquids
- Applications / Industry: Bicarbonate Solutions
from Cammda Corporation
These mixing nozzles are inexpensive, disposable motionless mixers that provide thorough, air-free blending of two-part thermosetting resin systems. They work equally well on dual cartridge systems and meter-mix-dispense machines. The materials do not meet until they enter the disposable mixer,... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Static
- Media Type: Liquids
- Operating Condition: Batch
from Invotec Solutions Ltd.
Static mixing elements. Sold as a set of 8 elements [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Static
from NETZSCH Premier Technologies LLC
MaxShear Inline Disperser. Extreme high-shear performance. General. Compact enough to be included at virtually any point in your process. The self-pumping portable unit features rotor/stator based technology with multiple stator configurations available. Manufactured to extremely precise tolerances... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Homogenizer; Rotor-Stator
- Media Type: Liquids; Solid with Liquid Addition; Powder or Granular
- Operating Condition: Continuous / In-Line
from IKA Works, Inc.
The colloid mill MK 2000 is especially designed for the production of colloidal solutions, or extremely fine emulsions and suspensions. The high tip speeds, combined with an extremely small shear gap, produces intense friction on the material being processed. The friction and shear that result is... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Rotor-Stator
- Media Type: Liquid with Suspended Solids
- Operating Condition: Batch; Continuous / In-Line
from Jaygo, Inc.
Efficient and Economical Mixer & Dryer Designs for the Chemical, Food and Pharmaceutical Processing Industries. The Jaygo Double Ribbon Blender is a horizontal mixer/blender for a wide variety of dry, liquid or slurried products. These versatile mixers are efficient and economical. Designs are... [See More]
- Mixer / Homogenizer Location: In-Line
- Capacity (volumetric): 1
- Media Type: Liquids; Liquid with Suspended Solids; Powder or Granular
- Mixer Type: Paddle (optional feature); Ribbon (optional feature)
from NETZSCH Premier Technologies LLC
Psi;-Mix ® Inline Disperser. Revolutionary Mixing Technology for optimal Wetting. General. The Ψ-Mix ® inline disperser combines a new dispersion method, in which the solid components are wetted on a large liquid surface, with emission- free, dust-free inline operation. The combination... [See More]
- Mixer / Homogenizer Location: In-Line
- Feed Rate (volumetric): 79 to 52834
- Media Type: Solid with Liquid Addition
- Mixer Type: Single Rotor
from IKA Works, Inc.
Another unique IKA Innovation, the cone mill MKO 2000 was designed to extend beyond the capabilities of the colloid mill. Due to it ’s innovative design, it is capable of wet milling and grinding, producing even smaller particle sizes than a colloid mill. The milling gap is infinitely... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Rotor-Stator
- Media Type: Liquid with Suspended Solids
- Operating Condition: Batch; Continuous / In-Line
from Jaygo, Inc.
Range of Applications. JAYGO's JTB BLENDER can be utilized for blending dry, powdery, granular, fibrous, and moist solids and liquids together with pasty products up to and including highly viscous masses. The JAYGO JTB MIXER can be used for numerous processes, including compounding, fine mixing,... [See More]
- Mixer / Homogenizer Location: In-Line
- Capacity (volumetric): 0.1200 to 0.1700
- Media Type: Liquids; Solid with Liquid Addition; Liquid with Suspended Solids; Powder or Granular
- Mixer Type: Paddle
from NETZSCH Premier Technologies LLC
Epsilon Inline Disperser. The New Inline Mixing Experience. General. With the Epsilon, NETZSCH offers a new, compact solution for producing homogeneous dispersions with reproducible quality in an inline process. Here, the dispersion process takes place in an atmospherically sealed processing chamber... [See More]
- Mixer / Homogenizer Location: In-Line
- Feed Rate (volumetric): 3963 to 21134
- Media Type: Solid with Liquid Addition
- Mixer Type: Single Rotor
from IKA Works, Inc.
The IKA Master Plant homogenizing and emulsifying system is a universal mixing system developed for the production of emulsions and suspensions in the pharmaceuticals industry in particular, but also in the food, beverages, cosmetics and chemical industries. The plant is GMP-compliant and guarantees... [See More]
- Mixer / Homogenizer Location: In-Line
- Feed Rate (volumetric): 10567
- Media Type: Liquid with Suspended Solids
- Mixer Type: Agitators; Homogenizer
from Jaygo, Inc.
Jaygo Saturn conical processors are used as mixers, blenders, homogenizers, reaction vessels, vacuum dryers and live storage hoppers. They are used in the following industries: Chemicals, Petrochemicals, Pharmaceuticals, Food, Cosmetics, Plastics and Rubber. Saturn Conical Screw Processors can be... [See More]
- Mixer / Homogenizer Location: In-Line
- Capacity (volumetric): 18 to 20
- Media Type: Liquids; Solid with Liquid Addition; Liquid with Suspended Solids; Powder or Granular
- Mixer Type: Screw
from IKA Works, Inc.
The DISPAX-REACTOR ® DR-PB 2000 is designed for quantitative inline mixing of solids and liquids at highest requirements regarding the dispersing quality. The solid as well as the liquid phase are dosed with the required exactness. The quantity controlled feeding of the raw materials allows to... [See More]
- Mixer / Homogenizer Location: In-Line
- Feed Rate (volumetric): 9246
- Media Type: Liquid with Suspended Solids
- Mixer Type: Homogenizer
from IKA Works, Inc.
The DISPAX REACTOR is a high shear, three stage dispersing machine for the production of micro-emulsions and very fine suspensions. Three rotor-stator combinations (generators) in a series produce a small droplet or particle size, with a very narrow distribution. The generators can be easily... [See More]
- Mixer / Homogenizer Location: In-Line
- Mixer Type: Homogenizer; Rotor-Stator
- Media Type: Liquids
- Operating Condition: Batch
from IKA Works, Inc.
The IKA ® ULTRA-TURRAX UTL 2000 is a high-performance single-stage dispersing machine used for the production of emulsions and suspensions in continuous operations. The UTL 2000 uses the rotor-stator principle and is best suited for continuous applications that cannot be accomplished using... [See More]
- Mixer / Homogenizer Location: In-Line
- Feed Rate (volumetric): 79 to 33022
- Media Type: Liquids; Liquid with Suspended Solids
- Mixer Type: Homogenizer; Rotor-Stator