Abrasive / Erosive Wear Protection Industrial Ceramic Materials
Last Updated: April 1, 2025
Description
Abrasive and erosive wear protection industrial ceramic materials are designed to withstand the harsh conditions of material handling operations. These ceramics are engineered to resist wear and tear caused by abrasive particles, thereby extending the lifespan of equipment and reducing maintenance needs. They are particularly effective in environments where materials are subjected to high impact and friction.
Working Principle
These ceramic materials work by providing a hard, durable surface that can absorb and dissipate the energy from abrasive particles. The ceramics are composed of compounds such as oxides, carbides, and nitrides, which have high melting points and excellent wear resistance. This makes them ideal for protecting surfaces from the erosive forces encountered in industrial settings. Their ability to resist wear is due to their inherent hardness and toughness, which prevents micro-cracks and grain pullout, common issues in less durable materials.
Applications
Abrasive and erosive wear protection ceramics are used in a variety of industrial applications. Specific examples include material handling operations such as chutes, distributors, transfer buckets, and piping. These ceramics are particularly beneficial in mining operations where abrasive materials are frequently moved and processed. The use of advanced ceramics like Durastrike™ ZTA in these applications can significantly reduce downtime and maintenance requirements.
Advantages over other Industrial Ceramic Materials
Compared to traditional ceramics, advanced materials like Durastrike™ ZTA offer higher impact resistance and longer service life. This makes them more suitable for applications where high impact and abrasive conditions are prevalent. The improved wear resistance of these ceramics allows for more efficient operations and less frequent maintenance, which can lead to cost savings over time.
Limitations
One limitation of these ceramics is their performance at impingement angles greater than 30°. In such conditions, the ceramics may erode at a rate faster than maintenance can manage, leading to potential failure. Additionally, the cost of these advanced ceramics can be a constraint, as they are generally more expensive than traditional materials.
Considerations
When considering the use of abrasive and erosive wear protection ceramics, it is important to evaluate the initial costs and potential savings in operating expenses due to reduced maintenance and longer service life. While the upfront cost may be higher, the durability and reduced need for replacement can offset these expenses over time. Additionally, the accuracy of the ceramic's performance in specific applications should be assessed to ensure it meets the operational requirements. Maintenance costs should also be considered, as the ceramics may require specialized handling and installation.
from 3X Ceramic Parts Company Limited
High Temperature Resistant 99 Alumina Ceramic Tube Sleeving. Alumina ceramic tube sleeving is a kind of ceramic material with alumina (Al2O3) as the main body, which can be used in aerospace. Military equipment is a kind of ceramics with a wide range of uses. Now let's introduce the advantages of... [See More]
- Applications: Abrasion Resistant; Refractory or High Temperature Insulation
- Thermal Conductivity: 27.5
- Material Type: Alumina
- Density: 3.9
from Xiamen Unipretec Ceramic Technology Co., Ltd.
Ceramic blades are typically manufactured from zirconium oxide (also spelt zirconia). They are the preferred option in environments needing chemical resistance or non-magnetic features because of their benefits such as outstanding sharpness, long-lasting edge retention, and resistance to rust or... [See More]
- Applications: Abrasion Resistant; Biomaterial; Chemical or material processing; Corrosion resistant; Electronics or semiconductors; HV / Electrical; Wear resistant parts or tooling
- Density: 5.95 to 6
- Material Type: Zirconia; SpecialtyMaterial
- Performance Features: Hard
from Xiamen Unipretec Ceramic Technology Co., Ltd.
Ceramic components are manufactured of ceramic materials, which are an extensive family of inorganic, non-metallic compounds typically consisting of metal, non-metal, and metalloid elements. The exceptional properties exhibited by ceramics, such as their high hardness, low electrical conductivity,... [See More]
- Applications: Abrasion Resistant; Armor / Ballistic Protection; Biomaterial; Corrosion resistant; Electronics or semiconductors; HV / Electrical; Thermal Insulation or Fire Proofing Material; Wear resistant parts or tooling; Battery / Fuel Cell; Refractory or High Temperature Insulation
- Performance Features: Hard
- Material Type: Alumina; Silicon Carbide; Tungsten Carbide; Cordierite; Glass Ceramics; Porcelain; Steatite; Aluminum Nitride; Silicon Nitride; Zirconia; SpecialtyMaterial
- Bond & Processing: Sintered / Fired
from Xiamen Unipretec Ceramic Technology Co., Ltd.
Zirconia ceramic valve ball and seat have excellent mechanical characteristics, and have many benefits when used in sucker rod pumps. They may replace the stainless steel valve balls and seats and are particularly adaptable to environments with high humidity and high temperatures, considerably... [See More]
- Applications: Abrasion Resistant; Corrosion resistant
- Density: 5.95 to 6
- Material Type: Zirconia; SpecialtyMaterial
- Performance Features: Hard
from Xiamen Unipretec Ceramic Technology Co., Ltd.
Zirconia tubes can be made from either partially stabilized zirconia or fully stabilized zirconia. PSZ is the yttria or magnesia partially stabilized zirconia, whereas FSZ is the yttria or ceria fully stabilized zirconia. UNIPRETEC primarily manufactures yttrium partially stabilized zirconia tubes. [See More]
- Applications: Abrasion Resistant; Chemical or material processing; Corrosion resistant; HV / Electrical; Wear resistant parts or tooling; Refractory or High Temperature Insulation
- Shape / Form: Tube
- Material Type: Zirconia; SpecialtyMaterial
- Density: 5.95 to 6
from Saint-Gobain Coating Solutions
Saint-Gobain ’s #108 thermal spray powders combine aluminum & titanium oxides to produce a smooth, wear resistant coating. The polished surface exhibits low wettability due to dilute solutions of common acids. These powders are ideal for bearing surfaces such as heater plates, thread... [See More]
- Applications: Abrasion Resistant
- Shape / Form: Powder, Grain or Grog
- Composition: 59 % Al2O3, 40 % TiO2
from 3M Advanced Materials Division
Silicon carbide has come a long way since its use in sandpaper. Today, this versatile ceramic material is used to manufacture components that won ’t deform in the blast of a hot furnace ... sliding bearings that can operate in caustic and acid process fluids ... seal rings for high-speed... [See More]
- Applications: Abrasion Resistant; Foundry / Metal Processing
- Shape / Form: Spout; Tube; Hollow Stock (Tube, Pipe, Column); Custom Shape
- Material Type: Carbide Material; Silicon Carbide
from Saint-Gobain Performance Ceramics & Refractories
Technical Data. Hexoloy ® SA SiC is a pressureless, sintered form of alpha silicon carbide, with a density greater than 98 percent theoretical. It has a very fine grain structure (4 - 10 microns) for excellent wear resistance and contains no free silicon, which makes it highly chemically... [See More]
- Applications: Abrasion Resistant; Chemical or material processing; Corrosion resistant; Wear resistant parts or tooling; Refractory or High Temperature Insulation
- Shape / Form: Spout; WaferCarrier; KilnFurniture; Custom Shape
- Material Type: Carbide Material; Silicon Carbide
- Max Use Temperature: 1900
from CoorsTek
CoorsTek technical ceramics exhibit long-lasting wear in the most abrasive environments. Our advanced technical ceramics offer higher strength and corrosion resistance than traditional wear materials. Let our wear design experts help you choose the best material and configuration, carefully... [See More]
- Applications: Abrasion Resistant; Corrosion resistant
- Composition: Alumina 90, 92, 96; Zirconia Toughened Alumina; Silicon Carbide
- Material Type: Alumina; Alumina-Zirconia; Carbide Material; Silicon Carbide
- Shape / Form: Rod; Roller / Roll; Tile; Hollow Stock (Tube, Pipe, Column); Plate / Board; Block; Custom Shape
from Swiss Jewel Company
Sapphire Blades are an excellent choice for various applications. Sapphire's hardness and excellent surface finish provide a superior surface for precision work. Sapphire blades are commonly used on fiber optics for cutting and scribing. Sapphire is also a non-thrombogenic material for use in... [See More]
- Applications: Abrasion Resistant; Tape Cleaners, Surgical Knives; Optical Grade
- Composition: Al2O3
- Material Type: Sapphire
- Shape / Form: Custom Shape
from Accuratus Corporation
Accuratus maintains an inventory of standard extruded and cast aluminum oxide, mullite and sialon shapes for fast delivery requirements. These are low cost, quality rods and tubes that can be quickly cut to precision lengths. (See Mullite Sizes, Aluminum Oxide Sizes and Sialon Sizes). Accuratus will... [See More]
- Applications: Abrasion Resistant; Armor / Ballistic Protection; Electronics or semiconductors; HV / Electrical; Refractory or High Temperature Insulation
- Composition: 94% - 99.5% Al2O3
- Material Type: Alumina
- Shape / Form: Rod
from San Jose Delta Associates, Inc.
"PAD" (Pressure Assisted Densification) Boron Carbide is characterized by outstanding hardness, low specific gravity, excellent corrosion resistance and a high neutron absorbing cross-section. This material is suitable for light weight armor, nuclear and wear applications. [See More]
- Applications: Abrasion Resistant; Wear resistant parts or tooling; Nuclear
- Shape / Form: Custom Shape
- Material Type: Carbide Material; Boron Carbide; Silicon Carbide
- Density: 2.48
from Saint-Gobain Coating Solutions
Saint-Gobain ’s #106 thermal spray powders feature blocky-shaped particles that form dense, hard coatings engineered to resist wear due to abrasion, fretting, cavitation & particle erosion. The alumina-titania formulation resists corrosion by most acidic & caustic environments. The... [See More]
- Applications: Abrasion Resistant
- Shape / Form: Powder, Grain or Grog
- Composition: 85 % Al2O3, 15 % TiO2
from 3M Advanced Materials Division
Heavy-duty diesel engines. Jet engine igniters. Oil wells thousands of feet underground. When extreme conditions like these push equipment to its limits, 3M ™ Silicon Nitride industrial ceramics deliver high performance where other materials fail. 3M silicon nitride is 60% lighter than steel... [See More]
- Applications: Abrasion Resistant; Electronics or semiconductors; Automotive, Aerospace
- Shape / Form: Tube; Hollow Stock (Tube, Pipe, Column); Immersion Tube or Sheath; Custom Shape
- Material Type: Silicon Nitride; SpecialtyMaterial
from Swiss Jewel Company
Sapphire Rods are used in a wide range of applications. A sapphire rod can be made with all surfaces polished for optical and wear applications or with all surfaces fine grind (un-polished) to serve as an insulator. Sapphire Rods are available in a range of outer diameter and lengths. OD's as small... [See More]
- Applications: Abrasion Resistant; Pumps; Optical Grade
- Composition: Al2O3
- Material Type: Sapphire
- Shape / Form: BarStock
from Saint-Gobain Coating Solutions
Saint-Gobain ’s #290 is a blocky-shaped, fused thermal spray powder that is grayish-blue in color. This powder produces a dense, hard coating that resists wear due to abrasion, fretting, cavitation & particle erosion. Due to its excellent wear & corrosion resistance, Saint-Gobain... [See More]
- Applications: Abrasion Resistant; Thermal Insulation or Fire Proofing Material
- Shape / Form: Powder, Grain or Grog
- Composition: 75.8 # Al2O3, 23 % ZrO2
from 3M Advanced Materials Division
Improves service life of carbon-bonded materials. Optimal for protecting ZrO2-C refractories. Outstanding corrosion resistance against molten ferrous metals. 3M ™ Zirconium Diboride is a ceramic-based antioxidant used to improve corrosion resistance in zirconia-based, carbon-bonded... [See More]
- Applications: Abrasion Resistant; Thermal Insulation or Fire Proofing Material
- Shape / Form: Powder, Grain or Grog; Grannular Fill
- Material Type: Zirconia; SpecialtyMaterial; Zirconium Diboride
from Swiss Jewel Company
A Sapphire Saddle Pin is a rod with a concave groove in the middle. This area provides a wear surface which can capture the element and keep it centralized. Saddle pins are valuable as wiring guides. Typical Saddle Pin Applications: Wire Guides [See More]
- Applications: Abrasion Resistant; Wire Guides
- Composition: Al2O3
- Material Type: Sapphire
- Shape / Form: Custom Shape
from Saint-Gobain Coating Solutions
Saint-Gobain ’s #110 is a blocky-shaped gray fused aluminum oxide powder containing about 3 percent titania. When sprayed, this powder produces a hard, dense coating that offers wear resistance & dielectric strength in aerospace, printing, automotive & chemical applications. [See More]
- Applications: Abrasion Resistant
- Shape / Form: Powder, Grain or Grog
- Composition: 95.5 % Al3O2
from Swiss Jewel Company
A sapphire stylus is a small pin-point components where the end radius is controlled to as small as .001". Sapphire's hardness and ability to accept a good polish provide for a very hard and smooth tip which provide and excellent point of contact, perfect for a stylus. Typical Sapphire Stylus... [See More]
- Applications: Abrasion Resistant; Electronics or semiconductors; Vibration Sensors
- Composition: Al2O3
- Material Type: Sapphire
- Shape / Form: Custom Shape
from Saint-Gobain Coating Solutions
Saint-Gobain ’s #150 is a very high purity white powder that produces hard, dense coatings with low porosity. The coatings offer excellent wear resistance at low temperatures & are ideal for textile parts, process rolls, armature shafts & seal faces. Both powders are available in a... [See More]
- Applications: Abrasion Resistant
- Shape / Form: Powder, Grain or Grog
- Composition: 99.8 % Al2O3
from Swiss Jewel Company
Sapphire Tubes are available in a range of sizes and can be held tighter in tolerance than metal. Stock sizes start with ID .015" and can be made up to almost any ID and OD. Sapphire Tubes are excellent choice for feed-through applications due to material strength. Typical Sapphire Tube... [See More]
- Applications: Abrasion Resistant
- Composition: Al2O3
- Material Type: Sapphire
- Shape / Form: Hollow Stock (Tube, Pipe, Column); BarStock
from Saint-Gobain Coating Solutions
These high-purity, blocky-shaped fused powders are insoluble in aqueous solutions of common acids & alkalis. They also offer high dielectric strength at room temperature. These powders produce coatings with excellent resistance to abrasion, cavitation, particle erosion, friction, heat &... [See More]
- Applications: Abrasion Resistant
- Composition: 99.25 % Al2O3
- Material Type: Alumina
- Shape / Form: Powder, Grain or Grog
from Saint-Gobain Coating Solutions
Saint-Gobain ’s #1010 powder is a blocky-shaped, fused & crushed black aluminum titanate powder that produces a wear resistant coating. It can also be used as a release coating in certain applications. Saint-Gobain Coating Solutions applies their knowledge of advanced material chemistry... [See More]
- Applications: Abrasion Resistant
- Composition: 95.50 % Al2O3
- Material Type: Silicate / Clay
- Shape / Form: Powder, Grain or Grog
from Saint-Gobain Coating Solutions
Saint-Gobain ’s #2020, #2021, #2525 & 2026HE are fused black powders that feature rounded particles for superior flow characteristics. These powders produce dense, very hard coatings with excellent resistance to wear & corrosion. These powders, which are backed by Saint-Gobain ’s... [See More]
- Applications: Abrasion Resistant
- Shape / Form: Powder, Grain or Grog
- Composition: 99.6 % Cr2O3
from Saint-Gobain Coating Solutions
Saint-Gobain ’s 3000 series features fused black powders that are rounded for superior flow characteristics. These powders produce coatings for applications where resistance to wear & corrosion are essential. The rounded particle shape, combined with Saint-Gobain ’s strict control of... [See More]
- Applications: Abrasion Resistant
- Shape / Form: Powder, Grain or Grog
- Composition: 99.8 % Cr2O3