Zirconia Industrial Ceramic Materials
Last Updated: April 1, 2025
Description
Zirconia industrial ceramic materials are known for their exceptional strength and durability. These ceramics are primarily composed of zirconium oxide, which is stabilized with other materials such as yttria or magnesium to enhance their properties. Zirconia ceramics are characterized by their high density and fine grain structure, which contribute to their toughness and ability to withstand mechanical stress.
Working Principle
Zirconia ceramics work by leveraging their unique tetragonal crystal structure, which is stabilized through the addition of yttria or magnesium. This structure allows zirconia to exhibit high fracture toughness, making it one of the toughest ceramics available. The fine grain size of zirconia enables the fabrication of components with precise details and sharp edges, which are essential for applications requiring high mechanical strength and wear resistance. Additionally, zirconia's low thermal conductivity and excellent electrical insulation properties make it useful in environments where thermal and electrical isolation are critical.
Applications
Zirconia ceramics are used in a variety of specialized applications. For example, they are employed in the production of optical fiber fusion splicers, where their chemical resistance and high temperature stability are crucial for maintaining the integrity of the splicing process . Additionally, zirconia ceramics are used in medical applications, such as dental implants and prosthetics, due to their biocompatibility and strength .
Advantages over other Industrial Ceramic Materials
Compared to other industrial ceramics like alumina, zirconia offers superior toughness and resistance to wear. Its unique crystal structure, when stabilized with yttria, provides exceptional strength, making it less prone to chipping or breaking under stress . Zirconia's ability to maintain sharp edges and fine details also sets it apart from other ceramics, allowing for more precise and durable components .
Limitations
Despite its advantages, zirconia ceramics have limitations. They can be more expensive to produce than other ceramics due to the need for precise fabrication techniques and the cost of stabilizing additives like yttria. Additionally, while zirconia is tough, it is still more brittle than metals, which can limit its use in applications where extreme impact resistance is required .
Considerations
When considering zirconia ceramics for industrial applications, it is important to weigh the initial costs against the potential benefits. The material's high strength and durability can lead to longer life cycles and reduced maintenance costs, offsetting the higher initial investment. However, precise fabrication requirements can increase production costs, particularly if diamond grinding and polishing are needed to achieve tight tolerances . Durability and resistance to wear can result in fewer replacements and less downtime, which are critical factors in high-performance environments.
from Xiamen Unipretec Ceramic Technology Co., Ltd.
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- Material Type: Alumina; Silicon Carbide; Tungsten Carbide; Silicon Nitride; Zirconia; SpecialtyMaterial
- Applications: Chemical or material processing; Corrosion resistant; HV / Electrical; Refractory or High Temperature Insulation
- Density: 3.2 to 6
- Performance Features: Hard
from 3X Ceramic Parts Company Limited
Machined 10 Pins Zirconia Connector Cover with Holes. The 10 pins zirconia connector cover blank are formed by isostatic pressing , it with higher density 6.0g / cm3 . The holes and steps are manufactured on CNC high precision machining machine . The machining tolerance we could even achieve as high... [See More]
- Material Type: Zirconia; SpecialtyMaterial
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from Xiamen Unipretec Ceramic Technology Co., Ltd.
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- Density: 5.95 to 6
- Performance Features: Hard
from 3X Ceramic Parts Company Limited
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from Shenzhen Great Precision Ceramic CO., LTD.
Zirconia. ZrO2. Zirconia is mainly composed of zirconia. At room temperature, zirconia is the material with high mechanical strength and strong fracture toughness among all the major precision ceramics. It can be used to make cutting blades, scissors and knives. With its excellent surface... [See More]
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from 3X Ceramic Parts Company Limited
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from Suntech Applied Materials (Hefei) Co.,Ltd
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from Shenzhen Great Precision Ceramic CO., LTD.
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from Xiamen Innovacera Advanced Materials Co., Ltd.
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from Xiamen Unipretec Ceramic Technology Co., Ltd.
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from Shenzhen Great Precision Ceramic CO., LTD.
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from 3X Ceramic Parts Company Limited
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from Shenzhen Great Precision Ceramic CO., LTD.
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from Xiamen Innovacera Advanced Materials Co., Ltd.
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from Xiamen Unipretec Ceramic Technology Co., Ltd.
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from 3X Ceramic Parts Company Limited
High Precision Hole drilled Black Zirconia Spacer Block. The main features of black zirconia spacer block : 1.High density: over 6 g/cm3, which makes it the densest body of the ceramic products. 2.High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish. 3.High... [See More]
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from Shenzhen Great Precision Ceramic CO., LTD.
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from Xiamen Innovacera Advanced Materials Co., Ltd.
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from Xiamen Unipretec Ceramic Technology Co., Ltd.
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from 3X Ceramic Parts Company Limited
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from Shenzhen Great Precision Ceramic CO., LTD.
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from Xiamen Innovacera Advanced Materials Co., Ltd.
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from Xiamen Unipretec Ceramic Technology Co., Ltd.
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from 3X Ceramic Parts Company Limited
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from Shenzhen Great Precision Ceramic CO., LTD.
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from Xiamen Unipretec Ceramic Technology Co., Ltd.
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from 3X Ceramic Parts Company Limited
Blue Zirconia Positioning Pin for Spot Welding Machine. Blue Zirconia Pin Machining accuracy: (1) Shaft: roundness 0.002 mm, concentricity 0.002 mm, finish Ra0 1 ；. (2) Hole: the minimum machining hole diameter is 0.2 mm and the depth can reach 6 mm (depending on the material);. (3) Groove:... [See More]
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from Shenzhen Great Precision Ceramic CO., LTD.
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from Xiamen Unipretec Ceramic Technology Co., Ltd.
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from 3X Ceramic Parts Company Limited
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from Shenzhen Great Precision Ceramic CO., LTD.
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from Accuratus Corporation
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from Saint-Gobain Coating Solutions
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from Saint-Gobain Innovative Materials
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- Width / Diameter: 0.1181 to 19.69
- Shape / Form: Hollow Stock (Tube, Pipe, Column) (optional feature); Grannular Fill; Custom Shape; Ferrule / Eyelet (optional feature)
- Density: 0.8149 to 1.6
from San Jose Delta Associates, Inc.
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from CoorsTek
The leading manufacturer of ceramic can tooling materials, CoorsTek is internationally recognized as a leader in the development and use of ceramic technology. In fact, CoorsTek and Coors Brewing jointly invented the two-piece aluminum beverage can in 1959. Manufactured in state-of-the-art... [See More]
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- CTE: 8.3 to 10.3
- Thermal Conductivity: 2.2 to 27
- Density: 4.05 to 6.07
from Umicore Metal Deposition Solutions
Coating material. Zirconium dioxide white. Purity. 99.3%. Form. Tablet. Dimensions. Ø 12.5 x 8 mm. Quantity. 500 g. Theoretical density at 20 °C in g/cm ³. 5.6. Melting point in °C. 2700-2875. 10 ⁻ ² mbar in °C. 2400. 10 ⁻ ¹ mbar in °C. 2600. [See More]
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- Width / Diameter: 0.4921
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from 3M Advanced Materials Division
Improves service life of carbon-bonded materials. Optimal for protecting ZrO2-C refractories. Outstanding corrosion resistance against molten ferrous metals. 3M ™ Zirconium Diboride is a ceramic-based antioxidant used to improve corrosion resistance in zirconia-based, carbon-bonded... [See More]
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from Aremco Products, Inc.
Dielectric, high strength, heaters, sensors [See More]
- Material Type: Zirconia; SpecialtyMaterial
- CTE: 8.10E6
- Max Use Temperature: 1371
- Applications: Abrasives, ceramics or glass manufacturing; Chemical or material processing; Corrosion resistant; HV / Electrical; Fiberoptics, Radiant Heaters, Temp Probe; Refractory or High Temperature Insulation
from Saint-Gobain Coating Solutions
Saint-Gobain ’s #222 is buff-colored hollow sphere powder that produces highly effective, corrosion-resistant thermal barrier coatings. The spherical shape provides for more uniform delivery without pulsing or plugging of feed lines. The hollow particle morphology contributes to more complete... [See More]
- Material Type: Zirconia
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- Composition: 21 % CeO2, 77 % ZrO2
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from CoorsTek
CoorsTek provides high-performance, critical-duty ceramic components for Flat Panel Display (FPD) manufacturing from a range of specialized, high-purity engineered ceramics. Large-scale synthetic quartz LCD photomask substrates. Etch processing components. CVD deposition processing. Ultra-flat... [See More]
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from Aremco Products, Inc.
Aremco offers a broad range of machinable and fully-dense ceramic materials for applications in which high temperature insulation, thermal shock resistance and high dielectric strength are required. Aremcolox ™ and Super-Heat ™ ceramics include compositions based on aluminum nitride,... [See More]
- Material Type: Zirconia; SpecialtyMaterial
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from Saint-Gobain Coating Solutions
Particle Size Options for Tailored Porosity. These hollow sphere powders feature 8% stabilized yttria with very uniform chemistry. These products are available in a range of particle sizes to meet specific porosity demands, providing high deposit efficiency for long lasting, high performance thermal... [See More]
- Material Type: Zirconia
- Shape / Form: Powder, Grain or Grog
- Composition: 90 % ZrO2, 7.5 % Y2O3
- Applications: Thermal Insulation or Fire Proofing Material
from CoorsTek
CoorsTek Hot Isostatically Pressed (HIPped) zirconia materials are the industry standard for ceramic necking dies and knockouts, outperforming tungsten carbide in several ways. The sub-micron grain size enables an excellent polish for low-friction, voiding wrinkling, puckering, and splitting... [See More]
- Material Type: Zirconia; SpecialtyMaterial
- Shape / Form: Custom Shape
- Composition: Hot Isostatically Pressed (HIPped)Zirconia
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from Saint-Gobain Coating Solutions
Coatings that Extend Service Life in High-Temp Applications. This hollow-sphere, completely homogenous, high purity powder offers the highest deposit efficiency along with the lowest thermal conductivity for an extremely durable thermal barrier coating. Saint-Gobain ’s #1190 powders have very... [See More]
- Material Type: Zirconia
- Shape / Form: Powder, Grain or Grog
- Composition: 75-92 % ZrO2 6-22 % Y203
- Applications: Thermal Insulation or Fire Proofing Material
from CoorsTek
Developed and patented by CoorsTek, our ceramic printer mandrels are extremely hard and wear resistant, providing service life in excess of a decade. The highly polished, low-friction surface provides faster loading, and the low thermal expansion coefficient offers dimensional stability over wide... [See More]
- Material Type: Alumina-Zirconia; Zirconia; SpecialtyMaterial
- Thermal Conductivity: 2.2 to 27
- Shape / Form: Custom Shape
- CTE: 8.3 to 10.3
from Saint-Gobain Coating Solutions
Coatings that Extend Service Life in High-Temp Applications. This highly homogenous powder with 20% yttria features a hollow sphere form for optimal deposit efficiency. The coating provides excellent thermal barrier protection in land based turbine & air engine applications. Saint-Gobain... [See More]
- Material Type: Zirconia
- Shape / Form: Powder, Grain or Grog
- Composition: 78.8 % ZrO2+HfO2, 21 % Y2O3
- Applications: Thermal Insulation or Fire Proofing Material
from CoorsTek
CoorsTek offers a wide variety of tubes and rods manufactured from high-performance technical ceramic materials, including alumina, zirconia, and silicon carbide. Enhance performance and product life by using the material best suited to your application. CoorsTek materials professionals will help... [See More]
- Material Type: Alumina; Carbide Material; Silicon Carbide; Zirconia; SpecialtyMaterial
- Thermal Conductivity: 2.2 to 30
- Shape / Form: Rod; Tube
- Density: 2.8 to 6.02
from CoorsTek
Z-Bars generate the correct over-lap of sheet metal at the weld. As an electrical insulator, CoorsTek ceramics stop any current leakage — enabling the weld control system to be more stable. Durable Ceramic Can Tooling Components Designed to Keep Your Line Up and Running. The leading... [See More]
- Material Type: Alumina-Zirconia; Zirconia; SpecialtyMaterial
- Thermal Conductivity: 2.2 to 27
- Shape / Form: Custom Shape
- CTE: 8.3 to 10.3
from CoorsTek
CoorsTek leads the market in ceramic sensor components - delivering over 100,000,000 advanced ceramic sensor components every year. For over three decades, CoorsTek has helped OEMs and their suppliers select the best design, material, process, and secondary services to ensure exceptional quality and... [See More]
- Material Type: Alumina; Alumina-Zirconia; Yttria; Zirconia
- Thermal Conductivity: 12 to 35
- Composition: Alumina, Zirconia-Toughened Alumina, Yttria Fully-Stabilized Zirconia
- CTE: 7.2 to 11
from CoorsTek
CoorsTek provides USP Class VI compliant technical ceramic components and subassembly services to leading electrosurgical instrument manufacturers. See how our advanced ceramic components provide superior stiffness and dielectric strength to help build the medical devices of today and tomorrow. [See More]
- Material Type: Alumina; Alumina-Zirconia; Zirconia; SpecialtyMaterial
- Thermal Conductivity: 2 to 30
- Composition: Alumina, Zirconia Toughened Alumina, Y2O3 Partially Stabilized Zr
- CTE: 8.2 to 10
from CoorsTek
CoorsTek is a world leader in medical ceramics manufacturing. Our innovative CeraPure ™ medical-grade engineered ceramics are designed specifically to meet the stringent demands of medical device applications requiring: Bioinert compatibility. USP Class VI compliance. High strength &... [See More]
- Material Type: Zirconia; SpecialtyMaterial
- Thermal Conductivity: 2.2
- Composition: Y2O3 Partially Stabilized Zr
- CTE: 10.3
from CoorsTek
Fully Stabilized Zirconia is applied in high-temperature applications that require strong thermal shock resistance, fracture toughness, and superior corrosion resistance. Additionally, Fully Stabilized Zirconia has the unique capability to allow oxygen ion transporting, meaning only oxygen ions can... [See More]
- Material Type: Zirconia; SpecialtyMaterial
- Max Use Temperature: 1800 to 2400
- Composition: Fully Stabilized ZrO2
- Thermal Conductivity: 2.5