Control Valves

Chapter 17 - Control Valve Troubleshooting

The purpose of this chapter is to provide the plant engineer with a useful guide to troubleshooting control valve problems.

The chapter looks at control valve problems from the standpoint of specification, installation, and commissioning. If these items are addressed properly problems encountered at the commissioning stage and in continuing service will be minimized. The chapter then identifies what the typical problems are and explains ways to analyze them in order to determine their cause. The chapter then addresses methods for solving these problems, Finally, the chapter looks at ways to investigate valve problems using diagnostic techniques.

The chapter is based on field experience gained by many valve manufacturers and should provide a step-by-step approach to investigating and solving control valve problems. The term control valve in this chapter normally refers to a globe type, although the discussion is appropriate to other types as well.

Control Valve Troubleshooting

When approaching the troubleshooting of problems associated with automatic control valves, you should use a systematic approach so obvious factors are not overlooked.

This chapter addresses the subject of troubleshooting in four ways:

  1. Prevention, rather than cure
  2. Types of problems
  3. Methods for diagnosing problems and causes
  4. Use of diagnostic tools to aid in troubleshooting

No text on this subject can possibly hope to replace site intelligence and experience, but the use of a systematic approach as described here will help you identify the cause of most valve problems.

19_Chapter_17-1.jpgIt is particularly important that the plant engineer fully describe to the manufacturer or troubleshooter the symptoms experienced when a control valve is giving problems. The better the information he provides, the better the chance the cause of the problem will be identified and an effective solution implemented.
 
Experience has shown that the two biggest problem areas are incorrect specification and poor installation practices. Case histories of both are presented in Chapter 18.
 

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