This volume is part of the Practical Guide Series developed and published by the ISA, the International Society for Measurement and Control. The Practical Guides were conceived because of a shortage of published material in the field of measurement and control that bridges the gap between theory and actual industrial practice. Many books in the field have catered to the needs of technical students, who need to be oriented to basic control theory and concepts, or college-level readers, who are interested in engineering mainly from a classroom perspective. There are handbooks for practicing engineers that cover measurement and control, but these handbooks often devote only a chapter or two to topics that merit more attention. Within the Practical Guides Series, separate volumes address each of the important topics and give them comprehensive, book-length treatments. Each book in the series can be understood and used by technical students, sales engineers, sales personnel, and managers, and relied upon by those who have "real-live" industrial concerns such as correct application, safety, installation, and maintenance. Another unique feature of the Practical Guides is the stress placed on the actual experience of measurement and control practitioners. The Practical Guides are overseen by various Volume Editors and a Series Technical Editor, who have extensive experience in measurement and control. The Volume Editors have been selected for their specific expertise in the volume topics, and bring together numerous Contributing Writers with even more specialized knowledge. The Series Technical Editor, who is responsible for general technical consistency within each volume and across all volumes, helps guide the Volume Editors. The Practical Guides capture the hard-earned experience of the writers and, by employing examples and recording anecdotal observations, make that experience as applicable for the reader as possible. Case studies, either hypothetical or based on real case histories, are used to illustrate typical situations and show how good planning and practical applications made the difference between success and failure. Some of this information has never been documented before. This volume is designed to be at home in a library, in a classroom, or on the plant floor. The comfortable reading style, large pages, and frequent illustrations will contribute to ease of use. The page design uses graphics to "call out" some of the major points of the text, such as crucial safety checks and important examples. Each Practical Guide gathers widely scattered information in a single text, with bibliographies directing the reader to other sources. |
Chapter 17 - Control Valve Troubleshooting
The purpose of this chapter is to provide the plant engineer with a useful guide to troubleshooting control valve problems. The chapter looks at control valve problems from the standpoint of specification, installation, and commissioning. If these items are addressed properly problems encountered at the commissioning stage and in continuing service will be minimized. The chapter then identifies what the typical problems are and explains ways to analyze them in order to determine their cause. The chapter then addresses methods for solving these problems, Finally, the chapter looks at ways to investigate valve problems using diagnostic techniques. The chapter is based on field experience gained by many valve manufacturers and should provide a step-by-step approach to investigating and solving control valve problems. The term control valve in this chapter normally refers to a globe type, although the discussion is appropriate to other types as well. Control Valve Troubleshooting When approaching the troubleshooting of problems associated with automatic control valves, you should use a systematic approach so obvious factors are not overlooked. This chapter addresses the subject of troubleshooting in four ways:
No text on this subject can possibly hope to replace site intelligence and experience, but the use of a systematic approach as described here will help you identify the cause of most valve problems. It is particularly important that the plant engineer fully describe to the manufacturer or troubleshooter the symptoms experienced when a control valve is giving problems. The better the information he provides, the better the chance the cause of the problem will be identified and an effective solution implemented. | Experience has shown that the two biggest problem areas are incorrect specification and poor installation practices. Case histories of both are presented in Chapter 18. | |
TABLE OF CONTENTS
It is particularly important that the plant engineer fully describe to the manufacturer or troubleshooter the symptoms experienced when a control valve is giving problems. The better the information he provides, the better the chance the cause of the problem will be identified and an effective solution implemented.