EMI / RFI Shielding Polymers and Plastic Resins

Description

EMI/RFI shielding polymers and plastic resins are materials designed to block or reduce electromagnetic interference (EMI) and radio frequency interference (RFI). These materials are typically used to create barriers that prevent unwanted electromagnetic signals from affecting electronic devices and systems.

Working Principle

EMI/RFI shielding works by using conductive materials to create a barrier that reflects or absorbs electromagnetic waves, thereby preventing them from interfering with electronic components. Polymers and plastic resins used for shielding are often coated with metals such as silver, copper, or nickel, which enhance their ability to reflect electromagnetic interference. Additionally, carbon-based nanoparticles can be incorporated into polymers to improve their electrical conductivity, mechanical performance, and thermal stability, making them effective for EMI shielding .

Applications

EMI/RFI shielding polymers and plastic resins are used in a variety of applications, including the creation of enclosures for sensitive electronic components in electric vehicles (EVs) to mitigate EMI, severe corrosion, and high temperatures . They are also used in military, aerospace, and medical equipment to protect circuitry from interference .

Advantages over other Polymers and Plastic Resins

Compared to traditional metal-based shielding materials, polymer composites with carbon-based nanoparticles offer improved mechanical performance, thermal stability, and electrical conductivity. These properties make them a promising alternative to standard polymer composites and metals for EMI shielding applications .

Limitations

One limitation of using conductive polymers for EMI/RFI shielding is their potential for poor mechanical performance and thermal stability, which can lead to restricted service temperatures and higher manufacturing and material costs .

Considerations

When considering EMI/RFI shielding polymers and plastic resins, it is important to evaluate initial costs, operating expenses, and durability. The choice of material and its thickness can significantly affect the effectiveness of the shielding. Additionally, the incorporation of metal coatings or carbon-based nanoparticles can influence the overall cost and performance of the shielding solution .

4 Results
Rigid and Castable Absorbers
from Dexmet® Corporation, a part of PPG’s engineered materials division

Cuming Microwave manufactures a range of epoxy and silicone-based rigid and castable absorbers, loaded with high magnetic loss carbonyl iron and ferrite fillers. The proper filler and loading level can produce a very lossy material in UHF, microwave or millimeter wave frequencies. Unlike carbon... [See More]

  • Features: EMI / RFI Shielding Material
  • Chemical System: Epoxy; Silicone
  • Type: CastingResin; Thermally cured
Highly Flexible Two Part Epoxy -- EP21TDC-7
from Master Bond, Inc.

Master Bond Polymer System EP21TDC-7 is a two component highly flexible epoxy resin system for high performance bonding, sealing, and coating. It is formulated to cure at ambient temperatures or more quickly at elevated temperatures with an easy to use one to seven mix ratio by weight. The cured... [See More]

  • Features: Anti-static or ESD Control; Electrically Conductive Compound; EMI / RFI Shielding Material
  • Chemical System: Epoxy; Polyurethane
  • Type: CastingResin; Thermally cured
  • Form / Shape: Liquid
Two Component Polymer System -- EP21CLV
from Master Bond, Inc.

Master Bond Polymer System EP21CLV compound is a two component epoxy compound for general purpose bonding or casting formulated to cure at room temperature or more rapidly at elevated temperatures, with a one-to-one mix ratio, weight or volume. It readily develops a high bonding strength of more... [See More]

  • Features: Anti-static or ESD Control; Electrically Conductive Compound; EMI / RFI Shielding Material
  • Chemical System: Epoxy
  • Type: CastingResin; Thermally cured
  • Form / Shape: Liquid
Electrically Conductive Epoxy -- EPO-TEK® EJ2189-LV
from Epoxy Technology

EPO-TEK ® offers a full suite of electrically and thermally conductive epoxy adhesives. Our extensive product line allows users from a wide range of industries to easily select the optimal adhesive for their specific application, based on the best combination of physical, electrical, and... [See More]

  • Features: Thermally Conductive; Electrically Conductive Compound; EMI / RFI Shielding Material
  • Chemical System: Epoxy
  • Type: CastingResin; Thermally cured
  • Filler: Metal or MIM; Silver