Electric Power Polymers and Plastic Resins
Description
Electric power polymers and plastic resins are materials primarily used for their insulating properties in electrical and electronic devices. These materials prevent the loss of signal currents and ensure that electrical currents are confined to their designated paths. They also provide structural support and environmental protection to sensitive electronic components, shielding them from moisture, heat, and radiation.
Working Principle
Electric power polymers and plastic resins work by leveraging their inherent electrical insulation properties. These materials are designed to resist the flow of electric current, making them ideal for use in applications where electrical insulation is critical. The polymers can be engineered to possess specific thermal and mechanical properties, allowing them to withstand extreme temperatures, chemicals, and stress. This makes them particularly useful in environments where durability and reliability are essential.
Applications
Electric power polymers and plastic resins are used in a variety of specific applications. In the electronics industry, they are commonly used as insulation materials in circuit boards and other electronic components. They also serve as protective casings for consumer electronics such as television sets, audio equipment, and digital cameras. Additionally, these materials are used in the automotive industry for components that require both electrical insulation and structural integrity.
Advantages over other Polymers and Plastic Resins
One of the primary advantages of electric power polymers and plastic resins is their excellent insulation properties, which are superior to many other materials traditionally used for electrical applications, such as wood, glass, and ceramics. They are also lightweight, cost-effective, and easy to fabricate, making them a preferred choice for many manufacturers. Furthermore, these materials can be engineered to meet specific performance criteria, such as resistance to high temperatures and chemicals, which enhances their versatility and applicability in various industries.
Limitations
Despite their many advantages, electric power polymers and plastic resins have certain limitations. Some polymers may not perform well under prolonged exposure to UV radiation or extreme environmental conditions, which can lead to degradation over time. Additionally, while they offer good insulation properties, they may not be suitable for applications requiring high mechanical strength or rigidity compared to metals or other more robust materials.
Considerations
When selecting electric power polymers and plastic resins, several factors should be considered. Initial costs can vary depending on the specific type of polymer and its intended application. Operating expenses may be influenced by the material's durability and the frequency of replacement or maintenance required. Durability is a key consideration, as materials that degrade quickly under environmental stress may incur higher long-term costs. Accuracy in manufacturing and the ability to maintain precise specifications are also important, particularly in applications where tight tolerances are critical. Finally, replacement and maintenance costs should be evaluated to ensure that the chosen material provides a cost-effective solution over its expected lifespan.
from ELANTAS North America LLC
ELANTAS PDG, Inc., founded in 1919 and based in St. Louis, Missouri, is a premier global supplier of specialty resins for applications in the electrical and electronic industries. ELANTAS Electrical Insulation companies are respected as the market leaders in the development and manufacturing of wire... [See More]
- Industry: Electrical Power or High Voltage; OEM or Industrial
- Chemical System: Epoxy
- Type: CastingResin; Thermally cured
- Filler: Mineral or Inorganic
from Master Bond, Inc.
Master Bond Polymer System EP30M3LV is a low viscosity, two component epoxy compound for high performance, chemical resistant casting and potting applications, formulated to cure at ambient temperatures or more rapidly at elevated temperatures, with a convenient two (2) to one (1) mix ratio. This... [See More]
- Industry: Aerospace; Automotive; Electronics; Electrical Power or High Voltage; Laminating; Marine; Repair or Construction; OEM or Industrial; Semiconductors or IC Packaging; Tooling; Chemical/Oil Processing, Metal Working
- Chemical System: Epoxy
- Type: CastingResin; Thermally cured
- Form / Shape: Liquid
from ELANTAS North America LLC
At any voltage, the quality and performance requirements that impregnating resins have to fulfill are exceedingly high, so as to exclude potential sources of danger from the outset. But in high-voltage use, these demands become many times greater. Resins for high-voltage use must be reliable so that... [See More]
- Industry: Aerospace; Electrical Power or High Voltage
- Chemical System: Epoxy; Thermoplastic Polyester (PET, PBT, etc.); Polyetherimide
- Type: Thermoplastic
from Master Bond, Inc.
Master Bond Polymer System EP30LTE-LO is a recently developed thermal shock resistant epoxy resin system with uniquely low thermal expansion properties and unmatched dimensional stability for high performance bonding, sealing and casting. This new two component epoxy resin compound which cures... [See More]
- Industry: Aerospace; Automotive; Electronics; Electrical Power or High Voltage; Laminating; Marine; Repair or Construction; OEM or Industrial; Semiconductors or IC Packaging; Tooling; Chemical/Oil Processing, Metal Working
- Chemical System: Epoxy
- Type: CastingResin; Optical; Thermally cured
- Form / Shape: Liquid
from ELANTAS North America LLC
ULTRATHERM TM resins are high performance polyimide wire enamels. Applied in the form of a polyamic acid solution, the resin is converted with heat to a continuous film coating resulting in excellent resistance to radiation, chemicals, and cryogenic temperatures. [See More]
- Industry: Electronics; Electrical Power or High Voltage
- Chemical System: Polyimide or Bismaleimide (BMI)
- Type: Thermally cured
from Master Bond, Inc.
Master Bond Polymer System EP21FL is a low to moderate viscosity, two component epoxy resin system for high performance casting, bonding, sealing and coating formulated to cure at room temperature or more rapidly at elevated temperatures, with a four (4) to one (1) mix ratio by weight. This compound... [See More]
- Industry: Aerospace; Automotive; Electronics; Electrical Power or High Voltage; Laminating; Marine; OEM or Industrial; Semiconductors or IC Packaging; Chemical/Oil Processing/Metal Working
- Chemical System: Epoxy
- Type: CastingResin; Thermally cured
- Form / Shape: Liquid
from Master Bond, Inc.
Master Bond Polymer System EP21TDC-7 is a two component highly flexible epoxy resin system for high performance bonding, sealing, and coating. It is formulated to cure at ambient temperatures or more quickly at elevated temperatures with an easy to use one to seven mix ratio by weight. The cured... [See More]
- Industry: Aerospace; Automotive; Electronics; Electrical Power or High Voltage; Laminating; Marine; Military; OEM or Industrial; Semiconductors or IC Packaging; Chemical/Oil Processing/Metal Working
- Chemical System: Epoxy; Polyurethane
- Type: CastingResin; Thermally cured
- Form / Shape: Liquid
from Master Bond, Inc.
Master Bond Polymer System EP30F is a new fast curing liquid epoxy resin compound for high perform-ance abrasion and chemical resistant seamless floors. This easy-to-use two component epoxy resin system offers a uniquely attractive combination of application and performance properties including... [See More]
- Industry: Aerospace; Automotive; Electronics; Electrical Power or High Voltage; Laminating; Marine; Repair or Construction; OEM or Industrial; Semiconductors or IC Packaging; Tooling; Chemical/Oil Processing, Metal Working
- Chemical System: Epoxy
- Type: CastingResin; Optical; Thermally cured
- Form / Shape: Liquid
from Master Bond, Inc.
Master Bond Polymer System EP30-2 is a low viscosity, two component epoxy resin compound for high performance bonding, laminating and sealing formulated to cure at room temperature or more rapidly at elevated temperatures with a 100/10 mix ratio by weight. This resin system is 100% reactive and does... [See More]
- Industry: Aerospace; Automotive; Electronics; Electrical Power or High Voltage; Laminating; Marine; Repair or Construction; OEM or Industrial; Semiconductors or IC Packaging; Tooling; Chemical/Oil Processing, Metal Working
- Chemical System: Epoxy
- Type: CastingResin; Optical; Thermally cured
- Form / Shape: Liquid
from Master Bond, Inc.
Master Bond Polymer System EP112 is a solventless, low viscosity two component cycloaliphatic epoxy resin system which is specifically designed for high performance outdoor and indoor electrical/electronic/ structural applications. The two components are combined in a convenient noncritical mix... [See More]
- Industry: Electronics; Electrical Power or High Voltage; Optoelectronics or Photonics
- Chemical System: Epoxy
- Type: CastingResin; Optical; Thermally cured
- Filler: Unfilled
from Master Bond, Inc.
Master Bond Polymer System EP30FL is a low viscosity, flexibilized, two component epoxy resin system for high performance potting, casting, encapsulation as well as bonding and sealing. It is formulated to cure at room temperature or more rapidly at elevated temperatures, with a four (4) to one (1)... [See More]
- Industry: Aerospace; Automotive; Electronics; Electrical Power or High Voltage; Laminating; Marine; Repair or Construction; OEM or Industrial; Semiconductors or IC Packaging; Tooling; Chemical/Oil Processing, Metal Working
- Chemical System: Epoxy
- Type: CastingResin; Optical; Thermally cured
- Form / Shape: Liquid
from Master Bond, Inc.
Master Bond Polymer System EP30-1 is a low viscosity, two component epoxy compound for high performance fiber optics bonding, coating, potting and encapsulation formulated to cure at room temperature or more rapidly at elevated temperatures, with a four (4) to one (1) mix ratio by weight. This... [See More]
- Industry: Aerospace; Automotive; Electronics; Electrical Power or High Voltage; Laminating; Marine; Repair or Construction; OEM or Industrial; Semiconductors or IC Packaging; Tooling; Chemical/Oil Processing, Metal Working
- Chemical System: Epoxy
- Type: CastingResin; Optical; Thermally cured
- Form / Shape: Liquid
from Master Bond, Inc.
Master Bond EP121CL is a two component, high performance epoxy resin system featuring high thermal stability, superior electrical insulation properties and outstanding dimensional stability for casting, sealing, potting, encapsulation and impregnation for service up to 450-500 °F. It cures... [See More]
- Industry: Electronics; Electrical Power or High Voltage; Optoelectronics or Photonics
- Chemical System: Epoxy
- Type: CastingResin; Thermally cured
- Filler: Unfilled
from Master Bond, Inc.
Key Features. Free flowing viscosity. High temperature resistance. Exceptionally long open time. Passes NASA low outgassing. Product Description. Master Bond Supreme 121AO is a thermally conductive epoxy for bonding, sealing and encapsulation. The mix ratio is 100:80 by weight. This system has a... [See More]
- Industry: Aerospace; Electronics; Electrical Power or High Voltage; Optoelectronics or Photonics; OEM or Industrial; Semiconductors or IC Packaging
- Chemical System: Epoxy
- Type: CastingResin; Optical; Thermally cured
- Form / Shape: Liquid
from Ensinger North America
This is a special 30% glass filled PEEK modification that Ensinger manufactures under the name TECAPEEK GF30 natural. In comparison to unfilled PEEK, this glass fiber reinforced material exhibits increased mechanical strength and high rigidity. Furthermore, improved creep strength and dimensional... [See More]
- Industry: Aerospace; Automotive; Electrical Power or High Voltage; Sanitary
- Chemical System: PEEK
- Type: Thermoplastic
- Filler: Glass or FRP
from Idemitsu Chemicals USA Corporation
Offering the ability to comply with the most stringent U.L. 94 flammability requirements the Xarec EA products offer a cost effective means to take advantage of the value that a styrenic product can offer your electronic and electrical applications: superior electrical insulation & durability. A... [See More]
- Industry: Electronics; Electrical Power or High Voltage
- Chemical System: Styrene or Polystyrene
- Type: MoldingCompound; Thermoplastic
- Filler: Glass or FRP
from MCG - Performance Polymers Division
LINKLON ™ is a silane crosslinkable polyolefin based resin. The crosslinking operates on after the material has been shaped like by extrusion or injection and expose to moisture. The benefit are significant increase of performance at elevate temperature, offering much higher heat ageing... [See More]
- Industry: Energy Conversion (Battery / Fuel Cell); Electrical Power or High Voltage; Repair or Construction
- Tensile (Break): 1740 to 5511
- Type: ExtrusionGrade; Thermoplastic
- Elongation: 400.0 to 1000.0
from Greene, Tweed & Co.
Thermoplastic polymers are a type of plastic that softens upon heating to elevated temperatures and hardens upon cooling. Thermoplastic polymers may be amorphous or semi-crystalline, with differences in mechanical performance, chemical resistance, and service temperature capability. AETs represent a... [See More]
- Industry: Aerospace; Electrical Power or High Voltage; Semiconductors or IC Packaging
- Chemical System: Fluoropolymer; PEEK
- Type: Thermoplastic
from 3M Advanced Materials Division
In 1969, astronauts boarded the Apollo 11 spacecraft wearing boots containing 3M ™ Dyneon ™ Fluoroelastomers. Today, these synthetic elastomeric materials are used in some of the toughest environments on earth. From hot-running automotive engines to harsh chemicals of semiconductor... [See More]
- Industry: Aerospace; Automotive; Electronics; Energy Conversion (Battery / Fuel Cell); Electrical Power or High Voltage; Marine; Sanitary; Military; Repair or Construction; OEM or Industrial; Semiconductors or IC Packaging; Oil &Gas Exploration
- Chemical System: Polypropylene; Polyamide; Fluoropolymer
- Type: ExtrusionGrade; FilmGrade; MoldingCompound; Optical; Thermoplastic; Thermally cured
- Filler: Unfilled
from Epoxy Technology
EPO-TEK ® offers a full suite of electrically and thermally conductive epoxy adhesives. Our extensive product line allows users from a wide range of industries to easily select the optimal adhesive for their specific application, based on the best combination of physical, electrical, and... [See More]
- Industry: Electronics; Electrical Power or High Voltage; Semiconductors or IC Packaging
- Chemical System: Epoxy
- Type: CastingResin; Thermally cured
- Filler: Metal or MIM; Silver
from Ensinger North America
TECAPEEK CMF is a composite material based on Victrex ® PEEK 450G polymer, that is filled with ceramic. This materials has been specifically designed with the requirements of the semiconductor industry in mind. Because of the often intricate designs necessary for parts such as test sockets,... [See More]
- Industry: Electronics; Electrical Power or High Voltage; Semiconductors or IC Packaging
- Chemical System: PEEK
- Type: Thermoplastic
- Filler: Ceramic
from Idemitsu Chemicals USA Corporation
Offering the ability to comply with the most stringent U.L. 94 flammability requirements the Xarec EA products offer a cost effective means to take advantage of the value that a styrenic product can offer your electronic and electrical applications: superior electrical insulation & durability. A... [See More]
- Industry: Electronics; Electrical Power or High Voltage
- Chemical System: Styrene or Polystyrene
- Type: MoldingCompound; Thermoplastic
- Filler: Glass or FRP
from MCG - Performance Polymers Division
KEY FEATURES. Halogen free flame retardant. Low smoke. Flexible. Heat-resistant. Scratch-resistant. Silane and e-beam cross-linked solutions for enhanced properties. APPLICATIONS. TRANSPORTATION. Automotive wires, up to ISO 6722 class D (150 °C). Railway rolling stock and network equipment. [See More]
- Industry: Automotive; Electronics; Energy Conversion (Battery / Fuel Cell); Electrical Power or High Voltage; Repair or Construction
- Features: Flame Retardant
- Type: Thermoplastic
from Ensinger North America
This is a special brown-beige 30% glass fiber reinforced PEI, manufactured by Ensinger under the tradename TECAPEI GF30 natural. In comparison to unfilled PEI (TECAPEI natural), PEI GF30 demonstrates high rigidity, very high mechanical strength, as well as extremely good dimensional stability, and... [See More]
- Industry: Aerospace; Electrical Power or High Voltage
- Chemical System: Polyetherimide
- Type: Thermoplastic
- Filler: Glass or FRP
from Idemitsu Chemicals USA Corporation
Material: Xarec EA533. Lower hydraulic pressure, better flow than PBT. Better dimensional stability than PBT. Faster cycle time than PBT. Better electrical durability than PBT. Application Requirements: UL 94 V0. Good dimensional stability. [See More]
- Industry: Electronics; Electrical Power or High Voltage
- Chemical System: Styrene or Polystyrene
- Type: MoldingCompound; Thermoplastic
- Filler: Glass or FRP
from MCG - Performance Polymers Division
VINIKA ™ is the brand name for vinyl compounds, including soft (PVC-P) and rigid (PVC-U) solutions. The flexible PVC-P range includes phthalate and phenol free solutions with low VOC (Volatile Organic Content) and the rigid PVC-U line is lead free formulated. ENHANCED SOLUTIONS FOR SPECIFIC... [See More]
- Industry: Automotive; Electronics; Electrical Power or High Voltage; Repair or Construction; OEM or Industrial
- Chemical System: Vinyl / PVC
- Type: ExtrusionGrade; MoldingCompound; Thermoplastic
- Features: Anti-static or ESD Control; Flame Retardant
from Ensinger North America
#8203;TECANAT GF20 natural is a 20% glass-reinforced polycarbonate with higher temperature and tensile properties than the unfilled TECANAT. Typical property characteristics for a glass filled PC GF such as TECANAT GF20 include superior impact strength, outstanding mechanical strength and... [See More]
- Industry: Aerospace; Automotive; Electrical Power or High Voltage
- Chemical System: Polycarbonate
- Type: Thermoplastic
- Filler: Glass or FRP
from MCG - Performance Polymers Division
TEFABLOC ™ incorporates several technologies including TPE-S, TPO, TPE-E, as well as the newly developed non-food bio based TPU. Its many possible properties can also be boosted in process by reactor or dynamic cross-linking. A well-matched combination of features will satisfy even your most... [See More]
- Industry: Automotive; Electronics; Electrical Power or High Voltage; Sanitary
- Features: Flame Retardant
- Type: ExtrusionGrade; MoldingCompound; Thermoplastic
from Ensinger North America
PPE GF30 is a special 30% glass fibre reinforced product which is manufactured by Ensinger under the trade name TECANYL GF30. In comparison to unfilled TECANYL, the glass filled modification demonstrates optimized properties in a number of areas. It has a high rigidity, high mechanical strength,... [See More]
- Industry: Automotive; Electronics; Electrical Power or High Voltage
- Filler: Glass or FRP
- Type: Thermoplastic
- Thermal Conductivity: 0.2800
from Ensinger North America
PA66 GF30 is a 30 % glass fiber reinforced PA 66. It demonstrates outstanding mechanical properties such as higher strength, rigidity, creep strength and dimensional stability. Compared to unreinforced PA 66, the properties of this glass filled modification GF30 make this material suitable for use... [See More]
- Industry: Automotive; Electrical Power or High Voltage; Repair or Construction
- Chemical System: Polyamide
- Type: Thermoplastic
- Filler: Glass or FRP
from Ensinger North America
PA66 GF30 is a 30 % glass fibre reinforced PA 66. It demonstrates outstanding mechanical properties such as higher strength, rigidity, creep strength and dimensional stability. Compared to unreinforced PA 66, the properties of the GF30 glass filled modification make this material suitable for use in... [See More]
- Industry: Automotive; Electrical Power or High Voltage; Repair or Construction
- Chemical System: Polyamide
- Type: Thermoplastic
- Filler: Glass or FRP
from Ensinger North America
Injection moulded stock shapes of a Victrex PEEK polymer, and 30% glass fibre are available under the tradename TECAPEEK IM GF30 natural. This modification provides increased strength and rigidity. The outer diameter of tubes made from this glass fibre reinforced PEEK vary between 31,75 mm to 177,8... [See More]
- Industry: Aerospace; Automotive; Electrical Power or High Voltage; Sanitary; OEM or Industrial
- Chemical System: PEEK
- Type: Thermoplastic
- Filler: Glass or FRP
from Ensinger North America
Ensinger's TECAFORM AH LM white is a modified POM-C which contains a special additive that allows for a very high degree of contrast when marked with laser etching plastic technology. As plastic applications become increasingly critical, and the desire for improved traceability of finished plastic... [See More]
- Industry: Automotive; Electrical Power or High Voltage; Sanitary
- Chemical System: Acetal or Polyoxymethylene (POM)
- Type: Thermoplastic
- Tensile (Break): 8200
from Ensinger North America
The addition of molybdenum disulphide (MoS2) to PA66 nylon produces a material with improved sliding and friction properties. This is achieved as a result of the additive's structure, and its nucleating effect. This effect also increases the rigidity, hardness and dimensional stability of this... [See More]
- Industry: Electrical Power or High Voltage; OEM or Industrial
- Chemical System: Polyamide
- Type: Thermoplastic
- Deflection Temperature: 194 to 470
from Ensinger North America
TECAMID 66 HI features a PA 66 with a special additive that reduces the thermal degradation of the molecular chains. As a result, service temperatures of around 59 °F higher can be achieved compared to the capabilities of standard PA66 types. Main Features: Heat Stabilized. Low Thermal... [See More]
- Industry: Electrical Power or High Voltage; OEM or Industrial
- Chemical System: Polyamide
- Type: Thermoplastic
- Deflection Temperature: 194 to 392